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Thread: E39 530D problems after gearbox conversion

  1. #1
    Join Date
    May 2016
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    Poland
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    e39

    E39 530D problems after gearbox conversion

    Hi guys and ladies!

    I have few problems with my 2002 E39 530D. The automatic transmission in my bimmer is gone and I fix the problem with manual transmission I read Gearginder's DIY posted on this forum (god bless you for this post ) and completed the conversion. At the moment I do not have reverse light, cruice control and PDC.
    Until now I changed:

    DDE program using DIS (basic part 77 89 376 and prog. nr from 77 89 424 to 77 89 631)

    To change the GM and SA codes i used NCSexpert. I changed codes in EWS, IKE, DSC, LCM, GM, IHKA, PDC, LCM.
    Oryginal GM code: 51810000
    new code 51710000
    Oryginal SA code: 28011C91553007A4
    new code: 28001C91553007A4

    I changed transmission to manual in IKE i code it with NCSexpert.
    I made the wire harness for clutch switch and reverse gear switch. I used schematics from www.bmw-planet.net.

    f2ce86ca2e1a0.jpg

    Reverse gear switch takes ground from body and the signal goes to pin 16 on DDE unit.
    The clutch switch is connected in this way:

    25f63156e0237.jpg

    Sensor takes 12V after ignition and ground. Signal goes to DDE unit to pin 23. I have not yet checked this connection because reverse light have higher priority
    I was looking for singnals 'reverse engaged' and 'clutch swich' in INPA. Reverse engaged is always 'off' and clutch switch is always 'on'.

    What I did wrong? Where should I look for the problem?

  2. #2
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    98 540 6, SC'ed, 16psi
    Approved this for ya. Bump.
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  3. #3
    Join Date
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    2008 E90 335i
    I would help but strangly for me my reverse switch goes to the IKE
    E90 335i
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    E39 540i (SOLD)
    6 spd swap, "Almost Nardo" Vinyl Wrap, JB Racing LTW flywheel, M5 clutch & control, BC
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    coilovers, cat back straight pipe, E60 SSK, ZHP shift knob, hard wired aux, Style 32 17", BFG G-force Sport Comp-2 tires, shadow-line trim, reenforced differential bushing, ATE Type 200, Hawk HP Plus pads, intake res delete, 10W40 M1, trans fill 50/50 Redline MT-90 & 75w90NS, solid shifter carrier bushing, pixel fix, red needles

  4. #4
    Join Date
    May 2016
    Location
    Poland
    Posts
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    e39
    Okay, I will check connection between DDE and IKE. If connection exist I'll try to give a signal directly to the IKE.

    Edit:

    Connection between DDE and IKE doesn't exist. Today I made this connection and reverse light works! PDC works too I think that moderator can close this thread. Thanks for help!
    Last edited by pyrek; 07-17-2016 at 02:25 PM.

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