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Thread: Throttle body fastener problems.

  1. #1
    Join Date
    Nov 2012
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    NEPA
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    My Cars
    1991 850i

    Throttle body fastener problems.

    So I removed the throttle bodies yesterday with plans to refurb the DK motors today. I go to start disassembly on the units and the "screws" I come across are some kind of one way security screw. Not sure if anyone has seen these before or know what kind of bit I need to remove them. Can't find much info for this particular type of head anywhere on the internet.

    I would guess these are obviously not the original screws for it. The throttle bodies were definitely removed before as when I removed them there was no gasket in place and some type of sealant instead.

    Anyway if anyone has any ideas let me know.

    At this point i feel like just using a dremel to cut a slot into each one and try to get them out that way

    20201115_110010.jpg20201115_110017.jpg



    EDIT - the writeup I have is for the E38 so maybe that's why I am not seeing the same screw?

    looks like this one i found on ebay has the same screws as mine, which is from an E31

    https://www.ebay.com/itm/BMW-E31-E38...-/143574193509
    Last edited by Onyx823; 11-15-2020 at 11:53 AM.

  2. #2
    Join Date
    Feb 2005
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    '91 E31 850i,'05 E53 4.4
    Use vice grips (as many others have had to in the past) and yes I believe they are the original security screws from Factory.
    You could replace with another type of screw, once being put back together.


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  3. #3
    Join Date
    Nov 2012
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    1991 850i
    Thanks, I was trying that but they are in there pretty tight and the grips are marring it before it even budges it at all

  4. #4
    Join Date
    Oct 2016
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    Shoreview MN
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    979
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    Had a 1991 BMW 850

    Tool

    Vice Grips are the tool of Choice here. Mine were on pretty Good. Allen head either button or Socket are a good choice for replacement. You could go all German and do TORX

  5. #5
    Join Date
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    2001 525it
    Or you might be able grab the edge of the bolt with a sharp chisel

  6. #6
    Join Date
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    99 840ci Sport Indv
    This procedure I saved from a defunct site a while ago mentions Phillips or security screws:

    http://www.meeknet.co.uk/e38/Recondi...hrottle-DK.pdf
    Timm..2007 E64 650i Individual Sport..1999 E31 840ci Individual Sport..ex owner of 2000 E38 740..1999 E38 740i V8 M62..1998 E38 735i V8..1993 E32 730i V8..1988 E28 518i


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  7. #7
    Join Date
    Nov 2012
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    1991 850i
    Timm I did see that. Thanks. I eventually got them with vice grips. Refurb is all done and the units are back together. I didn't feeling like running down to the hardware store to sort through bolts today so I used a spanner bit to get the security screw back in. If I have to do this again in the future then I will change them out to phillips or torx heads.




    Thanks you all for your input.

    - - - Updated - - -

    Quote Originally Posted by jclausen View Post
    Or you might be able grab the edge of the bolt with a sharp chisel
    You can certainly tighten them that way... I used a spanner bit to get them back in. But they only have something to grab onto in one direction(tight). I eventually got them out using vice grips

  8. #8
    Join Date
    Jun 2008
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    Supercharged 850ci
    Cut the grooves into the screw , then replace them after.
    Do not touch the encoder wipers!!

  9. #9
    Join Date
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    1991 850i
    Quote Originally Posted by dragon850 View Post
    Cut the grooves into the screw , then replace them after.
    Do not touch the encoder wipers!!
    When synching the DK motors after installation, do you only have to disconnect the driver side battery?

  10. #10
    Join Date
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    99 840ci Sport Indv
    No, the batteries are wired in parallel - disconnecting one would make no difference! Disconnect both battery negatives and leave the positives alone.
    Timm..2007 E64 650i Individual Sport..1999 E31 840ci Individual Sport..ex owner of 2000 E38 740..1999 E38 740i V8 M62..1998 E38 735i V8..1993 E32 730i V8..1988 E28 518i


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