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Thread: NJ looking for Shop to do my 6speed swap

  1. #1
    Join Date
    Jan 2005
    Location
    Central NJ
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    02 540 Touring, 2010 650

    NJ looking for Shop to do my 6speed swap

    Anyone in the Central NJ / New York City know of a shop they could recommend.

    We are doing manual swap on two cars, E39 540 Touring and E60 530XI Sedan.

    Thanks in advance

    Nigel

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  2. #2
    Join Date
    Oct 2010
    Location
    San Jose, CA
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    11,537
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    1997 BMW 540i 6 speed
    www.bimrs.org. Pick a few here and talk to them.


    Ed in San Jose '97 540i 6 speed aspensilber over aubergine leather. Build date 3/97. Golden Gate Chapter BMW CCA Nr 62319.

  3. #3
    Join Date
    May 2018
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    Austin, TX
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    00 M5 | 03 540i | 94 NSX
    I can't imagine paying a shop for a job like that. Good luck, with any luck they won't screw it up/screw you over too badly.

  4. #4
    Join Date
    Jan 2005
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    Central NJ
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    02 540 Touring, 2010 650
    Thanks, I am encouraged to do this swap myself, one shop told us $5k to complete the installation, although I'm providing all the parts.

    Not sure how high I need to elevate the cars to complete removal and installation. Next what special tools will I need, my garage is not big enough to complete this job.

    Maybe I can purchase an hydraulic vehicle ramps. It may still come out cheaper.

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  5. #5
    Join Date
    May 2018
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    Austin, TX
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    00 M5 | 03 540i | 94 NSX
    You can get the trans in and out on jack stands no problem. Get a harbor freight transmission jack and you’re golden.

  6. #6
    Join Date
    Jan 2005
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    Central NJ
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    02 540 Touring, 2010 650
    Sounds like a plan, i always feel better doing certain repairs on my car myself. Guess just needed some encouragement.

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  7. #7
    Join Date
    Dec 2004
    Location
    CT, USA
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    e28, e34, e39
    You need to lift the car pretty high to clear the bellhousing even with a low profile tranny jack. That auto is very heavy so be very careful when you're underneath.
    demet

  8. #8
    Join Date
    Jan 2005
    Location
    Central NJ
    Posts
    298
    My Cars
    02 540 Touring, 2010 650
    Quote Originally Posted by demetk View Post
    You need to lift the car pretty high to clear the bellhousing even with a low profile tranny jack. That auto is very heavy so be very careful when you're underneath.
    Thanks, I plan to get the transmission jack. Is it difficult to remove the top bell housing bolts? Do I need to lower the engine?



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  9. #9
    Join Date
    Jul 2011
    Location
    hillsborough n j
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    5,085
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    2001 540i sport 6spd
    I would ask Ziggy’s Bimmer Center in Somerville, Nj

  10. #10
    Join Date
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    Austin, TX
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    00 M5 | 03 540i | 94 NSX
    The top bell housing bolts are surprisingly easy to remove on a 540i, at least in my opinion. You can get to them from the top pretty easily once you take the acoustic cover off. You shouldn't need to move the engine around much to get the trans in or out.

    The transmission isn't that tall. I got mine out using the medium harbor freight jack stands, the car wasn't particularly high up.

    Consider replacing the gasket behind that coolant cover plate on the back of the engine. Also be careful, I'd recommend using a light duty impact to try to break the bolts free as they can get stuck.

  11. #11
    Join Date
    Jan 2005
    Location
    Central NJ
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    My Cars
    02 540 Touring, 2010 650
    Thanks, I had my rear main seal and the water jacket gasket behind the engine replaced four months ago. I don't plan to touch those two areas. But will replace the pilot bearing.


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  12. #12
    Join Date
    Jan 2005
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    Central NJ
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    02 540 Touring, 2010 650
    Quote Originally Posted by topaz540i View Post
    I would ask Ziggy’s Bimmer Center in Somerville, Nj
    I had called these guys, they are all booked up for the month or so.

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  13. #13
    Join Date
    Oct 2015
    Location
    Washington, IL
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    1,240
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    2003 540i6
    I was able to remove my transmission from under my car with jack stands and the harbor freight transmission jack. I had bottle jack stands up front and regular jack stands in the back. I think I was able to get the car about 23" in the air, which was plenty of room.

    Here are the bottle jack stands I used. Jimlev has these too. They're pretty awesome.
    https://www.amazon.com/gp/product/B003ULZGFU/

    Socket extensions to remove the bolts from the top of the transmission. It was pretty easy. Removing the guibo was probably more difficult.
    2003 540i/6

  14. #14
    JimLev's Avatar
    JimLev is offline Artifically Aspirated Moderator
    Join Date
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    Sundance Mesa, NM
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    My Cars
    00 540/6, '16 Highlander
    I pulled my tranny the same way. Wow that price has really gone up, they were $25 each when I bought them. Got mine from All Trade in NJ.
    I removed the right front tire which made it easy to get the tranny out from under the car.

  15. #15
    Join Date
    Oct 2015
    Location
    Washington, IL
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    2003 540i6
    Quote Originally Posted by JimLev View Post
    Wow that price has really gone up, they were $25 each when I bought them.
    Whoa! Yeah it has. I didn't notice that. I remember wincing at the price I paid in 2017, which was $39 each.
    2003 540i/6

  16. #16
    Join Date
    Jan 2005
    Location
    Central NJ
    Posts
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    My Cars
    02 540 Touring, 2010 650
    I plan to use four jack stands, just waiting for delivery of clutch kit and flywheel.

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  17. #17
    Join Date
    Jun 2007
    Location
    Jersey City, NJ
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    2013 X5 35i M-Sport
    Call Bill at Bimmer Clinic

    VRSF CP & DP | BMS Intake | MHD 2+ Tune | BavSound Stage 1 | 20% Tint
    Contact me for module coding/ECU resets

  18. #18
    Join Date
    Jan 2005
    Location
    Central NJ
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    02 540 Touring, 2010 650
    I wondered if it's the same Bill from around the Clark area. Plan to complete swap myself, I did have some fears about doing it myself, so I will give it my best attempt.

    My Subframe bushings are in really bad shape, rear end jumps left and right whenever I hit a bump.

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  19. #19
    Join Date
    Feb 2016
    Location
    Mid Missouri
    Posts
    19
    My Cars
    01 540i
    I have all my parts for the 6 speed swap.
    The mechanical side is the easy part for me and should be straight forward if your mechanically inclined and have the tools.

    The reason why I havnt got to it yet is the coding side of the computers. That is the part that scares me away.If I could find someone to help through that part 👍

  20. #20
    Join Date
    Jan 2005
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    Central NJ
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    02 540 Touring, 2010 650
    Quote Originally Posted by BlKdOuT View Post
    I have all my parts for the 6 speed swap.
    The mechanical side is the easy part for me and should be straight forward if your mechanically inclined and have the tools.

    The reason why I havnt got to it yet is the coding side of the computers. That is the part that scares me away.If I could find someone to help through that part
    Where are you located, I have the computer to help with coding. I don't mind helping, when do you want to start? More importantly, do you live within the tri states of NJ?

    I am mechanically inclined, we can get both cars completed before Thanksgiving

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  21. #21
    Join Date
    Feb 2016
    Location
    Mid Missouri
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    01 540i
    Im in the midwest,so not even close to nj unfortunately. I have a laptop and am able to access inpa just fine and have all the other software.

  22. #22
    Join Date
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    02 540 Touring, 2010 650
    Quote Originally Posted by BlKdOuT View Post
    Im in the midwest,so not even close to nj unfortunately. I have a laptop and am able to access inpa just fine and have all the other software.
    I have PA Soft 1.4, with I will use to code IKE and the other module, as for the other coding if it becomes too much for I will shut for help. My concerns are the following, how to install the clutch, pressure place and flywheel? How to install the slave?
    Do I need this part for the job? https://www.fcpeuro.com/products/bmw...46-61116911072
    Tomorrow my plan is to remove the glove box, Cluster, and console under the steering wheel, will run wires from cluster to EWS. I need to reread instructions, I would like to complete coding before I start installation.

  23. #23
    Join Date
    Jan 2005
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    Central NJ
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    02 540 Touring, 2010 650
    I have started 6speed swap, car is elevated, exhaust and drive shaft shield are removed.

    First problem, clutch came with no release bearing, discovered this yesterday. I'm wondering if I can use the old release bearing.

    I purchased transmission jack https://www.harborfreight.com/automo...ack-60234.html

    It's too warm out today, will continue working tonight.

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  24. #24
    JimLev's Avatar
    JimLev is offline Artifically Aspirated Moderator
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    Make sure you put the flywheel on indexed correctly or it won’t start.

  25. #25
    Join Date
    Jan 2005
    Location
    Central NJ
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    My Cars
    02 540 Touring, 2010 650
    May if this year I paid a lot of money to have my rear main seal installed. As I was removing the drive shaft, I noticed grease was not packed into joint at the diff, bolts are missing on the bell housing



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