I have a 96 Z3 with the 5 speed Getrag transmission and I have been dealing with an annoying but manageable problem with the transmission since buying the car a few month's ago. I am having problems with fully engaging 1st gear from a standstill. For example at a stop light when I shift into first gear and let off the clutch, the transmission pops out of first and into neutral. This only occurs sometimes, and only occurs with first gear. The issue doesn't occur when i am approaching a stop light and shift into first (in motion). I have done lots of research and have found numerous things that could cause the problem ranging from a transmission rebuild to a clutch repair etc. The issue really isn't a huge deal because when I come to a stop I just hold the clutch in to prevent the slippage, but it gets really tiring doing so and I want piece of mind about the condition of my transmission. I have done a complete fluid flush and didn't find any metal fragments in the fluid. Any advice would be greatly appreciated!
A couple of things to look at:
- With the engine running and the car stopped, Try and select 1st gear with the normal amount of pressure on the shifter. Keep the clutch peddle down. Hold the shifter there (same pressure) and turn off the engine. If the shifter falls into 1st gear easily as the engine just stops, then its a clutch problem. If the shifter does not move, then its a transmission problem.
- Where is the engagement point when releasing the clutch? Is it right at the floor? If so, try replacing the rubber clutch line going to the slave cylinder. When the rubber line gets old, it will start to balloon under pressure, taking much needed travel out of the slave cylinder.
1999 2.8L Z3 Roadster,
2000 3.0L Z3 Roadster,
There is only one thing more pleasurable than working on a Z3, that's driving it top down on a fine day.
That low of engagement is one of three things
Air in the slave/line
Failing rubber clutch line (as mentioned above)
Clutch disk/pressure plate at end of life
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As clutches wear, the release point gets higher and higher. This is due to the geometry of both the pivot inside the pressure plate, and the release arm. As the disc wears, the fingers on the pressure plate move back, causing a progressively rising rate in the linkage. Now if the nylon release arm pivot wears down, that moves the arm back foreward, causing a falling rate and a lower release.
And all of this went out the window when BMW (and others) went to the SAC.
/.randy
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