Performance M10 Build
Block - The 1.8 and 2.0L blocks are the same. Some say the 2.0 block is heavier and stronger, but this is unverified. The stock bore is 89mm. The largest bore you can safely go with is 92mm. Some will say the safest max is 91mm, how risky you want to get is up to you.
Rods - The stock 1.8 and 2.0 rods are forged, are 135mm and will hold all the power you'll ever make, NA or turbo. S14 rods are 144mm. If you're building an s14 cranked stroker, stick with the s14 rods for a better rod ratio.
Crank - 1.8L = 71mm stroke, 2.0L = 80mm stroke, s14 = 84mm stoke. The 80mm 2.0 crank and rotating assembly will just drop right in to a 1.8L block. The only stock pistons that will work with the 1.8 head are the flat top 2.0 pistons which will give you very low 7.9:1 compression (great for a turbo, OK for NA). The best option is custom forged pistons which are available from TEP and Ireland Engineering, to name a few. Custom cast maxsil pistons are also available from Bavauto. If you use the 135mm rods & 2.0 crank your compression height will need to be 42.5mm. Be sure to have the rotating assembly balanced. The 80mm crank and 92mm bore will yield 2127cc's.
The 84mm S14 crank can also be used in the m10 block with some minor clearance grinding of the block and custom machine work on the front timing cover to accept the larger s14 front crank seal. It is best to use the 144mm s14 rods. Your piston compression height will then need to be 31.5mm. With a 92mm bore this combination will give you 2234cc's. You could also have the s14 crank offset ground to 85mm and run .5mm oversized bearings which would give you 2360cc's (just a wild idea of mine, I've never seen this done). See Steve's 2.2L stroker build page:
Steve's 2.2L stroker
Max M10 Displacement Discussion
M10 Compression Ratio Discussion
Pistons - see TEP's or Ireland Engineering's website, give them a call.
Head - Consider having the head ported/polished by someone who knows what they're doing like TEP or Metric Mechanic. You may also want to look into rocker retainers (see below).
M10 Head Flow Comparison
M10 Head Flow Comparison
Camshaft - The stock cam is 264 degrees. Upgrading to a 278 or 280 will give you more top end, provided you have the intake and exhaust for the motor to breath there. The largest cam that you can run with CIS is a 292 which will still be streetable but you'll give up some midrange torque. Obviously with a large cam, stiffer valve springs will be in order. TEP and Ireland Engineering sell regrinds and new cams for a reasonable price, or you can pony up some serious cash and buy a Schrick cam from Bavauto.
Cam Removal
Steve Hauer's Cam Removal Tool
Stock m10 cam specs (from factory blue book):
base circle diameter: 26.7612mm
Cam lift: 7.026mm
Valve lift: 9.13mm (1.3 rocker ratio)
114 deg lobe seperation
Duration @ .020": 236*
IVO :4* btdc, IVC:52* deg abdc,
EVO: 52* bbdc, EVC: 4* atdc
Duration @ .011": 264* (This is the equivalent to advertised duration, most cam specs you see are likely measured at this lift)
IVO :18* btdc, IVC:65* deg abdc,
EVO: 65* bbdc, EVC: 18* atdc
M10 Cam Spec Data base:
M10 Cam Spec Database
Rocker Retainers - The "Achilles Heel" of the m10 is the rocker arms walking off the valves at high rpms. The stock retainer springs are too weak to keep the rocker over the valve stem and they walk down the rocker shaft and off the valve resulting in a broken rocker. A motor that sees lots of high rpm use may be saved by rocker retainers.
Rocker Retainers
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