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Thread: Crush bent exhaust

  1. #1
    Join Date
    Jul 2005
    Location
    California
    Posts
    758
    My Cars
    Bima

    Crush bent exhaust

    has anyone here had crush muffler shop bends then switching to mandrel noticed any gains?
    i know this is a real specific question but that's on my mind recently.
    not likely because u dudes are straight ballers but worth a post.


    fixed a massive exhaust leak today and had to step back and take a good think about this thing.
    btw this exhaust was made like 8 years agoat a muffler shop and i've modded it many many times to fit my different setups.

    the middle muffler is a glasspack with the louvers, but i ran it in reverse so it wouldn't restrict flow so much.

    rear muffler is a 23'' magnaflow. about 10 years old perhaps.

    Oh boy
    Crush me
    Louve it





    Took a clip
    just was heating up the header paint and noticed
    what to me appears to be back pressure in an open pipe? wtf.https://youtu.be/T2LK0eS2Xp8
    Last edited by Robocop; 05-21-2019 at 01:05 AM.

  2. #2
    Join Date
    May 2015
    Location
    Seattle, WA
    Posts
    136
    My Cars
    96 Hellrot 328is Turbo
    You are going to lose some power, how much on a turbo application? Probably not that much if it is 3" pipe. But some. My guess would be less than 5whp, unless you are getting closer to quad digit numbers, then you would see a little more.

    I doubt there have been many apples to apples comparison testing done on our applications by anyone in here.

    Is it worth it to upgrade to mandrel? Are you rich with a bunch of money burning a hole in your pocket? No? Then I would spend money elsewhere until the rest of your build is exactly how you want it.

  3. #3
    Join Date
    Oct 2004
    Location
    Austin, TX
    Posts
    6,091
    My Cars
    S13, Turbo M3
    It's a big difference. I changed from a crush bent 3" to a mandrel bent 3" on pump gas years ago and went from 445whp to 505whp. A solid 50+whp pull after pull just from an exhaust change.

    Mike
    IG: @mikevanshellenbeck

  4. #4
    Join Date
    May 2015
    Location
    Seattle, WA
    Posts
    136
    My Cars
    96 Hellrot 328is Turbo
    Quote Originally Posted by MikeE36 View Post
    It's a big difference. I changed from a crush bent 3" to a mandrel bent 3" on pump gas years ago and went from 445whp to 505whp. A solid 50+whp pull after pull just from an exhaust change.

    Mike
    Wow, that is a huge difference. Wouldn't have expected that, but hey, I don't know everything.

  5. #5
    Join Date
    Jul 2005
    Location
    California
    Posts
    758
    My Cars
    Bima
    lol. ya you don't have to be rich to buy acouple 45s and a 90.
    i'm changing the clutch right now so might as well. will do a dyno and post back.
    probably at a higher boost level though. probably replace the hotdog with a muffler for extra silent mode.


    ps. Do not get kevlar they NEVER brake in EVER.
    machining marks are perfectly intact as the day it was resurfaced maybe 4 years ago.
    low power material or for gran dads they don't beat on it.

    Carbon Kevlar by jet jones, on Flickr
    kevlar never beds by jet jones, on Flickr
    Last edited by Robocop; 06-05-2019 at 01:53 AM.

  6. #6
    Join Date
    Apr 2006
    Location
    Minnesota eh?
    Posts
    6,155
    My Cars
    86 325es
    While your at it do a 3-1/2”. 500 whp is about where a 3” mandrel bent exhaust becomes a restriction.


    86 325es, 2.8L m50, S476sxe, ProEFI 128 ecu, e85, solid rear axle, TH400 trans, 28x10.5w slicks, zip ties, popsicle sticks, tape
    best time 9.06 @ 151.8 mph, best 60 foot 1.30

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