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Thread: 525i Expert needed: Surging while accel, no vacuum leaks, no MAF issues

  1. #1
    Join Date
    Aug 2015
    Location
    Naples / FL
    Posts
    12
    My Cars
    1992 525i Sedan 2.5L AT

    525i Expert needed: Surging while accel, no vacuum leaks, no MAF issues

    Hello everyone! I am back again with the same problem. I tried all recommendations received but the problem persists.

    I have a 525i M50 non-vanos manufactured in July 1991 with rhythmic surging while accelerating (a small spike in power every second or so), but doesn't seem to have it while idling or is not noticeable. It is present regardless of how hard the pedal is pressed, it is also visible in the fuel gauge, the tachometer and even in the speedometer. At a constant speed is not very noticeable (if at all), regardless if at low or high speeds.

    I replaced all vacuum lines and made a smoke test to check for new leaks (there are none), I also replaced the MAF and swapped 3 different DME/ECU's without luck.

    Is there anything else that can cause this surging?

    Thanks!

  2. #2
    Join Date
    Feb 2011
    Location
    Wichita, KS
    Posts
    57
    My Cars
    1984 bmw 745i
    Checked the fuel pump, filter, and fpr? How about any voltage issues too?

    Sent from my SAMSUNG-SM-G935A using Tapatalk

  3. #3
    Join Date
    Aug 2015
    Location
    Naples / FL
    Posts
    12
    My Cars
    1992 525i Sedan 2.5L AT
    Thank you Younge23turbos. I will test for fuel pressure drops. I have a new fuel filter, I do not think the issue is from the fuel supply line. The behavior is the same regardless of speed or how hard the accelerator is pressed, it is the same at soft acceleration or hard acceleration. I have not checked voltage variations, I will do that next.

    Is there any other sensor that might produce this behavior? How about a bad oxygen sensor? I am getting no codes so everything seems to be running good, but then again these cars didn't have many codes to begin with.

    Thanks again for the suggestions!

  4. #4
    Join Date
    May 2010
    Location
    Honolulu, Hawaii
    Posts
    753
    My Cars
    '73 E9, '94 E34, '02 E46
    I'd like to think it's a classic sign of a vacuum leak, but you smoke tested it and found nothing, so a dead end there.

    If you have access to a fuel pressure gage put the gage somewhere you can see it while driving. Pressure should hold pretty steady.

    Similarly if you have a means to check the 02 sensor while parked, and while driving. Proper lambda values rise and fall between maybe 0.2 and 0.6 volts every second or two.

    Unfortunately as I have lately discovered with my BMW bike, reliance on reading codes may not be as useful as we hoped it would be. No codes on the bike which is running quite rich and unrideable.
    Charlie

    Your mission, should you decide to accept it, is to add value to these threads, either by pictures or by descriptions, so the next person with the same or similar problem stands on your shoulders.

  5. #5
    Join Date
    Aug 2015
    Location
    Naples / FL
    Posts
    12
    My Cars
    1992 525i Sedan 2.5L AT
    Thanks Honolulu, I will check the fuel pressure and the O2 sensor next.

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