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Thread: Air in fuel return line

  1. #1
    Join Date
    Oct 2017
    Location
    Nashville, TN
    Posts
    79
    My Cars
    1995 BMW 840Ci

    Air in fuel return line

    840 with new bmw fuel pump and other side bmw sending unit and all new hoses on tank. I occasionally get a large amount of gurgling air noise from sender side of tank at start up. I would think that a failed check valve in a pump would be the reason but does not seem likely in a brand new pump. Am I missing something here? Or is the brand new pump check valve bad? Can the FPR be damaged and let air in but not hurt performance? This is my first 8 and first BMW so I may not be the best judge to say it is running correctly but it sure feels smooth.

  2. #2
    Join Date
    Feb 2010
    Location
    Hampshire UK
    Posts
    8,891
    My Cars
    99 840ci Sport Indv
    If you have a leak (air or fuel) between the pump and the FPR you will get long cranks if the car is not run for a couple of days. If you have normal cranking then it will be a small leak in the return line from the FPR to the tank.....
    Timm..2007 E64 650i Individual Sport..1999 E31 840ci Individual Sport..ex owner of 2000 E38 740..1999 E38 740i V8 M62..1998 E38 735i V8..1993 E32 730i V8..1988 E28 518i


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  3. #3
    Join Date
    Oct 2017
    Location
    Nashville, TN
    Posts
    79
    My Cars
    1995 BMW 840Ci
    Thank you Timm. It appears to be normal cranking. I expected to smell fuel if there was a hole large enough for air but smell no fuel. I planned to continue changing hoses anyway so I will start tracing the feed and return to replace rubber lines.

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