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Thread: first E39 need some help

  1. #1
    Join Date
    Mar 2018
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    1997 528i

    first E39 need some help

    Just bought my first E39 528I.
    unfortunately the cylinder head was cracked and replaced it with a M50 head, same cast etc.
    used the cams and trays to the car.
    properly set time and replaced single vanos seal
    the problem is, anything under 3k RPM I have littler to know power, and randomly I will have proper power
    I have been reading forum and it may be electrical related which I am inclined to believe since I have other issues.

    As follows:

    Radio randomly comes on and off
    Fuel gauge refuses to work
    ambient air temp stays at a steady -40 at all times, but is one of the fuel sender wires is powered it reads just fine
    Car can sit overnight at 12 degree weather and w/o turning the engine over will read temp pinged to red, after about 5min of running it comes to blue and wont leave blue (no air bubbles)

    Really need a hand or just a bit of help
    talked with 2 BMW tech (my neighbor for a bmw dealer) and a shop, both are stumped
    the Local bmw dealer wont even look at it as per the service manager "most of my techs are younger than your car, just get rid of it"
    reaching out for any advice, thank you.

  2. #2
    JimLev's Avatar
    JimLev is offline Artifically Aspirated Moderator
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    00 540/6, '16 Highlander
    Welcome to the forum.
    Really nice that the dealer just blew you off.
    Here's a start.
    Do you have a check engine light on?
    Your -40 temp reading is a bad or disconnected exterior temp sensor that is under the bumper on the pass side.
    Sure the timing is correct?
    Check for cracked bellows on all the air intake tubes to the engine.
    Might want to look under the carpet and foam on the pass side just in front of the right side seat rail. There is a fuse panel there that gets very corroded if water has ever leaked in thru a bad door seal or a bad sun roof drain.
    That fuse panel powers almost everything in the cabin and engine compartment.

  3. #3
    Join Date
    Jun 2012
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    Woodstock, GA
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    2001 BMW 540i6
    Man I’d sell that shit.

  4. #4
    Join Date
    Apr 2007
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    1997 528i/5, 1997 528i/5
    I would almost say the electrical problems sound like a bad alternator or the ignition switch going bad. The radio symptom is the part that really makes me think that.
    Wade

  5. #5
    Join Date
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    1997 BMW 540i 6 speed
    Verify that the battery and alt are working correctly. A fully-charged battery measures 12.6 V. The alt should put out 14 V at 1200 RPM.

    The erratic temp gauge may be due to a bad dual temp sensor.


    Ed in San Jose '97 540i 6 speed aspensilber over aubergine leather. Build date 3/97. Golden Gate Chapter BMW CCA Nr 62319.

  6. #6
    Join Date
    Dec 2016
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    Canton, Ohio
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    97 528i
    +1 to everything these guys said...even killian...

    all kidding aside, check everything those guys said and report back...

    I'm right in your neck of the woods if you need a hand...

    tony
    "two wrongs don't make a right...only three lefts do...."
    '79 Euro 635csi - gone and regretting it...
    '89 gsxr-750 - former traffic knife
    '97 528i sedan - holding on strong...(just sold after 16 years of ownership - sad day)
    '03 Euro 525it - something about a famous dolphin.....

    '06 Mercury Grand Marquis (don't ask....it gets the job done....)
    '84 Specialized Allez - full Campagnolo Super Record
    '99-ish Cannondale CAAD4
    "Stinky" - Kona Stinky Five
    '86 528e
    2008 E70 X5 3.0


  7. #7
    Join Date
    Jun 2017
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    Chicago
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    2003 BMW 530i M Sport
    1. Pick a different shop

    2. Check your thermostat (for the temp issue)

    and for the -40 that's a disconnected / malfunctioning / non-functioning exterior temp sensor, it's located in the front of the car on the passenger side near an air duct I believe. If you live in a warm climate, you'll want to get that fixed soon as iirc your A/C will not function.

  8. #8
    Join Date
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    '99 528i/5, '01 Boobaru
    Quote Originally Posted by g.k101 View Post
    ....anything under 3k RPM I have littler to know power ....
    You might want to get the car's fault codes scanned with a BMW-capable scanner. This bit about losing power under 3K RPM would make me suspicious of the Vanos-related things like the intake cam sensor and the solenoid.

    Also I agree with others that suspect the ignition switch for weird electrical gremlins, and the t-stat for the temp peg.

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