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Thread: 540i PCV failed smog test

  1. #1
    Join Date
    Jan 2018
    Location
    LA, CA
    Posts
    2
    My Cars
    2012 535i

    540i PCV failed smog test

    I am about to purchase a '95 540i, but California Smog failed at a missing PCV. I checked the rear crankcase cover and it is indeed missing hoses to it. I don't know what hoses are supposed to be connected and from where. Can anyone provide pictures and diagrams in case I'm missing other components?

  2. #2
    Join Date
    Jul 2011
    Location
    Ann Arbor, Michigan
    Posts
    99
    My Cars
    1995 BMW 525i 5 speed
    I suggest using the realoem.com website. Enter the Vin number and look up what you’re looking for. Site will show proper BMW part numbers for purchasing. Has diagrams also. I use it a lot. Good luck! George

  3. #3
    Join Date
    Jan 2018
    Location
    LA, CA
    Posts
    2
    My Cars
    2012 535i
    Quote Originally Posted by chislern View Post
    I suggest using the realoem.com website. Enter the Vin number and look up what you’re looking for. Site will show proper BMW part numbers for purchasing. Has diagrams also. I use it a lot. Good luck! George
    I have, but I don't have any detailed images of what the plumbing goes. The PCV valve has nothing connected to it, and I'm not sure what I'm supposed to route. realoem doesn't show it in detail.

  4. #4
    Join Date
    Sep 2006
    Location
    NW suburban Chicago
    Posts
    16,328
    My Cars
    hiss by my window
    Do the CA smog inspectors really know what is or isn't supposed to be on every car? The cretins performing these "tests" in Illinois barely can find the OBC connectors.
    FYI, there are caps on some of the PCV ports from the factory as I recall.

    If you can leave two black stripes from the exit of one corner to the braking zone of the next, you have enough horsepower. - Mark Donohue

  5. #5
    Join Date
    Aug 2009
    Location
    Greeley, CO
    Posts
    4,378
    My Cars
    540i6, 540iA, RX7, RdBlk
    As mentioned above, the connections on the back PCV plate on these 540's are not used, but are capped off. On the E32 740's I believe they use the larger port for the brake booster, but since the 5 series has the brakes way up forward, they went elsewhere for the vacuum signal for it. If you failed only for visual, I'd go back and complain - they are wrong. If you failed for other reasons (actual emissions or CEL), proceed under the assumption of replacing all of the intake gaskets (a saturday afternoon job and around $200 ish for the good quality gaskets). There are threads about the intake part numbers and the process.

    K Fox


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