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Thread: Five speed swap done on my ‘89

  1. #1
    Join Date
    Nov 2008
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    Marietta, GA
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    169
    My Cars
    1989 BMW 635csi

    Five speed swap done on my ‘89

    Finally brought her back home!










    Sent from my iPad using Tapatalk

  2. #2
    Join Date
    Feb 2009
    Location
    Pittsburgh, PA
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    1,718
    My Cars
    '86 635CSi, '08 128i
    Geez, that's a clean car! Nice work, how's it feel with a proper transmission?

  3. #3
    Join Date
    Nov 2008
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    Marietta, GA
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    169
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    1989 BMW 635csi
    Quote Originally Posted by DesktopDave View Post
    Geez, that's a clean car! Nice work, how's it feel with a proper transmission?
    Like a totally different car! All those years as an auto, it’s taking some getting used to lol

  4. #4
    Join Date
    Nov 2005
    Location
    Brookfield,CT
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    1,964
    My Cars
    '92 325IC '88 635
    I see you did an airbag delete. Where did that wheel come from? Seems many of us did a tranny swap. Love how mine feels like a different car too. it's been three years now since I did mine.
    Last edited by carsnplanes; 01-02-2018 at 06:28 AM.
    '88 635, '92 325IC

  5. #5
    Join Date
    Oct 2008
    Location
    From Maryland to New York
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    14,716
    My Cars
    E46 M3
    Very nice, like a whole new car again.....

    Enjoy!

  6. #6
    Join Date
    Nov 2008
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    Marietta, GA
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    169
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    1989 BMW 635csi
    Quote Originally Posted by carsnplanes View Post
    I see you did an airbag delete. Where did that wheel come from? Seems many of us did a tranny swap. Love how mine feels like a different car too. it's been three years now since I did mine.
    Bought it off a seller from eBay, it was recovered in new leather and feels great. The tranny swap wasn’t cheap but it was well worth it. Spent lots of dough on this one, paint, all new suspension, bushings, shocks, springs, wheel bearings, stainless braided brake lines and all. Next is exhaust, leather upholstery for front seats and sound system. Keeping this car for many years to come

  7. #7
    Join Date
    Feb 2008
    Location
    SoCal
    Posts
    639
    My Cars
    '85 635CSi, '87 535is
    Quote Originally Posted by Quantumleap View Post
    Like a totally different car! All those years as an auto, it’s taking some getting used to lol
    I can just imagine! I've owned mine since 1997 and hope to be making the swap sometime soon. I'll bet it transforms the car from feeling like a luxury cruiser to something with real personality, and a lot more fun to drive. Your car looks really fine, too.

    Which transmission did you use, and how does 1st gear feel with the 3.91 diff ratio (which I assume your car has)? Years ago I swapped in a 3.91 LSD (from an '89 automatic) which works fine with the gear ratio spacing of the auto tranny, but I imagine that same 3.91 with the 1st gear in a manual is a real stump-puller combo.

  8. #8
    Join Date
    Nov 2005
    Location
    Brookfield,CT
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    1,964
    My Cars
    '92 325IC '88 635
    I also left in the 3:91 just because i didn't have a lower one to put in. I would have wanted and still do want something like a 3:45, something in that range. The 3:91 gives you a 1st gear that's almost useless as I'm in 2nd before I even cross the intersection. Also, cruising does keep the revs up at 3000-3100around 70 mph. I'd like it down to around 2500 or less in 5th. Anybody want to swap a nice LSD 3:91 for a 3:45 LSD? (I'm sure not)
    '88 635, '92 325IC

  9. #9
    Join Date
    Feb 2009
    Location
    Pittsburgh, PA
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    '86 635CSi, '08 128i
    Keep your eyes open for a later 6-cyl Z3 diff. I found a 3.45 medium-case diff locally in a trashed '99 Z3 2.2. IMHO it's a perfect combination matched with my slightly oversized 16" tires (IIRC 235/50?). The Z3 diff is also a Torsen unit, and it's not marked as an LSD. They're relatively rare, usually expensive. Well worth seeking out. PM me for fitment details, or check out Ron Stygar's Z3 page for an abundance of details.

    Once you're done with the swap, put the Z3 rear cover, E24 speed sender & Z3 output stubs into your 'old' 3.91 and sell it off to an E30 guy. That ratio is great for a 325iS (3.73 stock), even better with an M20B27 (2.93 stock). It'd even work for the M42 guys, since many of the small-case 4.1 diffs eventually die.

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