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Thread: 2002 525i wont start

  1. #1
    Join Date
    May 2016
    Location
    Phoenix, az
    Posts
    5
    My Cars
    BMW 2002 525i 2005 545i

    2002 525i wont start

    Is there a fuel relay in this car if so where's it at. I was told to replace camshaft exhaust and intake sensors. Still wont start.

  2. #2
    Join Date
    Jan 2016
    Location
    Ca
    Posts
    6,981
    My Cars
    2001 525it
    There is but I have not found it I think it's behind the glove box. Is the engine turning over when you start it if it is , have some body wack the passenger side of the gas tank on the bottom with a rubber mallet while you try to start it if the engine starts then dies its the fuel pump, hell. it might stay running

  3. #3
    Join Date
    Sep 2006
    Location
    Los Gatos CA
    Posts
    4,246
    My Cars
    1987 325is, e34, Z3, e39
    The tourings have relays in the right rear subwoofer area, above the battery.

    What error codes do you have? What symptoms? Do you have fuel pressure at the fuel rail? There is a Schrader valve on the rail to check the pressure. Pressing the pin down is a quick way to see if there is any pressure at all. If you have some pressure, the fuel system is probably OK.

    Why do you think that replacing the camshaft sensors will help? They do occasionally go bad, but rarely together, and they shouldn't keep the engine from running. The crank position sensor is the critical sensor.

  4. #4
    Join Date
    May 2016
    Location
    Phoenix, az
    Posts
    5
    My Cars
    BMW 2002 525i 2005 545i
    I have no fuel at the rail in the morning but when I get it started its ok, so when I took to the mechanic it was running so he had me get the sensors, and the fuel filter and fuel pressure regulator.

  5. #5
    Join Date
    Sep 2006
    Location
    Los Gatos CA
    Posts
    4,246
    My Cars
    1987 325is, e34, Z3, e39
    If you have fuel pressure while running but the pressure quickly drops when shut off, suspect a leaking fuel injector. That's more likely that a leaking check valve in the pressure regulator or fuel pump.

    The two cam position sensors will raise an OBD2 error if they are not working or are producing marginal/irregular signals. There isn't a reason to replace a cam sensor unless a persistent error is reported, or there is a repeated intermittent error.
    Last edited by djb2; 12-30-2017 at 12:00 AM.

  6. #6
    Join Date
    Oct 2015
    Location
    Central Cali
    Posts
    41
    My Cars
    2002 525it
    Any luck on this?
    "If it was easy, everybody would do it!"

    2002 525i Wagon, Silver with piano black accents on black interior
    19" F10 M-Sport wheels

  7. #7
    Join Date
    Oct 2015
    Location
    Central Cali
    Posts
    41
    My Cars
    2002 525it
    Check this video. I had exactly the same issues as you. Just did this fix yesterday and now it starts right up. Hope it helps.

    https://www.youtube.com/watch?v=0eUVF6OLFFg

    - - - Updated - - -

    You can follow my thread on this same problem here. Good luck.

    https://www.bimmerforums.com/forum/s...s-Runs-perfect
    "If it was easy, everybody would do it!"

    2002 525i Wagon, Silver with piano black accents on black interior
    19" F10 M-Sport wheels

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