Gents, today i realized that my SC started to make new noise which i never heard before. Removed belt and noted that my pulley is out of size and it is shaking/vibrating. Also, a lot of black and metal dust behind of pulley between SC. Found machine shope and going to press inside new aluminium and make new insert. Hope i will be success. Some one faced with this kind of issue?
20170917_131041-1280x720.jpg
e39 540i 6speed Supercharged,
E36 v8 m62 with m60 headers, Turbp HX-40 0.6-0.5bar or 9psi, custom exhaust & Turbo manifold, injectors 440cc, ECU Invent EMS-2, Mishimoto Intercooler and oilcooler, etc…
This is about the time when switching to a turbo seems like a good idea........ cuz it is.
'97 M3, Estoril blue, 2 dr, euro 6-spd, EFR 9180 divided T4 .92 IWG, RK tuning, CP 8.5:1 pistons, Eagle rods, Schrick cams, L19 11 mm ARP studs, O-ringed block, Supertech stainless/inconel valves, Supertech springs & Ti retainers, ported head, S54 oil pump/pan, 80 lb. injectors, OBD1 intake manifold, Steedspeed twin scroll T4, 3.5" SS exhaust, eBoost2 EBC, HFS-4 W/M injection, AEM Failsafe, Zeitronix data logger, Racelogic TC, OpenOBC w. ethanol %, Ireland Eng. engine mounts, UUC black tranny mounts w. enforcers, UUC twin disc feramic, ARC-8's, MCS 2-ways, Z3 rack, Rallyroad strut bar, X brace, Eibach sway bars, Ground Control LCAB bushings, Bimmerworld RTAB's, Powerflex subframe bushings, 210 4-clutch LSD, Stoptech BBK, titainium shims, steel braided lines, brake cooling ducts.
M62TU in an E39.... Tough proposition for a turbo , seems like only handful of those running around in the wild. Less if you don't count rear mounts. .
2003 M3CicM6 TiAg
2002 540iT Sport Vortech S/C 6MT LSD TiAg
2008 Audi A3 2.0T DSG (the daily beater)
2014 BMW X1 xDrive28i (wifemobile)
Former:
1985 MB Euro graymarket 300SL
1995.5 Audi S6 Avant (utility/winter billetturbobattlewagen)
I didn't see what car he was taking about and ASSumed it was an M/S5x. My bad.
'97 M3, Estoril blue, 2 dr, euro 6-spd, EFR 9180 divided T4 .92 IWG, RK tuning, CP 8.5:1 pistons, Eagle rods, Schrick cams, L19 11 mm ARP studs, O-ringed block, Supertech stainless/inconel valves, Supertech springs & Ti retainers, ported head, S54 oil pump/pan, 80 lb. injectors, OBD1 intake manifold, Steedspeed twin scroll T4, 3.5" SS exhaust, eBoost2 EBC, HFS-4 W/M injection, AEM Failsafe, Zeitronix data logger, Racelogic TC, OpenOBC w. ethanol %, Ireland Eng. engine mounts, UUC black tranny mounts w. enforcers, UUC twin disc feramic, ARC-8's, MCS 2-ways, Z3 rack, Rallyroad strut bar, X brace, Eibach sway bars, Ground Control LCAB bushings, Bimmerworld RTAB's, Powerflex subframe bushings, 210 4-clutch LSD, Stoptech BBK, titainium shims, steel braided lines, brake cooling ducts.
Seems like you broke the key that locks the pulley to the shaft. Then the pulley will go back and forth and eventually wobble as it wears. If your blower shaft is not damaged get a new key and a new pulley. If the blower shaft is damaged you need a new blower shaft. I broke some keys years ago when my E36M3 was supercharged and damaged some pulleys, but I never damaged the shaft.
I said in another thread that it looks to me like there's some seal leakage there too.
2003 M3CicM6 TiAg
2002 540iT Sport Vortech S/C 6MT LSD TiAg
2008 Audi A3 2.0T DSG (the daily beater)
2014 BMW X1 xDrive28i (wifemobile)
Former:
1985 MB Euro graymarket 300SL
1995.5 Audi S6 Avant (utility/winter billetturbobattlewagen)
2003 M3CicM6 TiAg
2002 540iT Sport Vortech S/C 6MT LSD TiAg
2008 Audi A3 2.0T DSG (the daily beater)
2014 BMW X1 xDrive28i (wifemobile)
Former:
1985 MB Euro graymarket 300SL
1995.5 Audi S6 Avant (utility/winter billetturbobattlewagen)
Few days ago requsted machine shop to make something with my old pulley. Work done perfectly at least looks like. Here is some photos
20170920_202513-1820x1024.jpg20170920_202503-1820x1024.jpg20170920_202318-1024x1820.jpg
e39 540i 6speed Supercharged,
E36 v8 m62 with m60 headers, Turbp HX-40 0.6-0.5bar or 9psi, custom exhaust & Turbo manifold, injectors 440cc, ECU Invent EMS-2, Mishimoto Intercooler and oilcooler, etc…
Creative. I think that aluminum blower pulleys have a steel center so this 2 piece pulley with a steel center and steel back might work. Let us know if it holds up. I have seen all steel blower pulleys before in the aftermarket, but they are heavier.
e39 540i 6speed Supercharged,
E36 v8 m62 with m60 headers, Turbp HX-40 0.6-0.5bar or 9psi, custom exhaust & Turbo manifold, injectors 440cc, ECU Invent EMS-2, Mishimoto Intercooler and oilcooler, etc…
You verified the front bearing is in good shape and there is no play in the shaft ? Definitely replace that front seal. I may have the seal part # if you need.
Sias Tuned, Vortech Blown, 3.2L S52...456WHP/360WTQ
Sias Tuning | HowertonEngineering | Davis Motorsports Club
2003 M3CicM6 TiAg
2002 540iT Sport Vortech S/C 6MT LSD TiAg
2008 Audi A3 2.0T DSG (the daily beater)
2014 BMW X1 xDrive28i (wifemobile)
Former:
1985 MB Euro graymarket 300SL
1995.5 Audi S6 Avant (utility/winter billetturbobattlewagen)
e39 540i 6speed Supercharged,
E36 v8 m62 with m60 headers, Turbp HX-40 0.6-0.5bar or 9psi, custom exhaust & Turbo manifold, injectors 440cc, ECU Invent EMS-2, Mishimoto Intercooler and oilcooler, etc…
Look at this Gents, just installed my new pulley and decided to check leakages from top site on SC. Looks like my shaft seal is damaged.
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e39 540i 6speed Supercharged,
E36 v8 m62 with m60 headers, Turbp HX-40 0.6-0.5bar or 9psi, custom exhaust & Turbo manifold, injectors 440cc, ECU Invent EMS-2, Mishimoto Intercooler and oilcooler, etc…
The one I have is a CR 9725. That should be for the front shaft.
You verified no side to side play on the shaft ? If that front bearing is shot or loose in the housing you will wipe out blower.
Sias Tuned, Vortech Blown, 3.2L S52...456WHP/360WTQ
Sias Tuning | HowertonEngineering | Davis Motorsports Club
Verified. No play. I need this seal. If you know the number let me know please
SmartSelectImage_2017-09-23-10-50-58.png
e39 540i 6speed Supercharged,
E36 v8 m62 with m60 headers, Turbp HX-40 0.6-0.5bar or 9psi, custom exhaust & Turbo manifold, injectors 440cc, ECU Invent EMS-2, Mishimoto Intercooler and oilcooler, etc…
2003 M3CicM6 TiAg
2002 540iT Sport Vortech S/C 6MT LSD TiAg
2008 Audi A3 2.0T DSG (the daily beater)
2014 BMW X1 xDrive28i (wifemobile)
Former:
1985 MB Euro graymarket 300SL
1995.5 Audi S6 Avant (utility/winter billetturbobattlewagen)
The V3 charger is vented through those brass fill/dipstick inserts. This test is only showing that it is working properly.
The input seal isn't a huge concern here, you have a V3. There is little pressure being built up to force the oil out of that seal like a V1 or V2 would with engine oil pressure being fed in. Should you replace it? Yes... but don't stress it. If your charger isn't losing any significant amount of oil, it isn't an immediate concern. Just do the seal when the charger needs a full rebuild (or just get a full rebuild done anyway).
I don't quite understand having a custom pulley made. Vortech sells pulleys for $60-80 brand new. Future proofing with the steel hub, ok maybe... and I know your location probably takes time to get parts to. Hope the new setup is worth it.
Last edited by Braymond141; 09-24-2017 at 01:53 PM.
Yeah I'm sure it was a case of "local fix cheap and fast" vs "factory part overseas wait for shipping". Makes sense for Dov.
2003 M3CicM6 TiAg
2002 540iT Sport Vortech S/C 6MT LSD TiAg
2008 Audi A3 2.0T DSG (the daily beater)
2014 BMW X1 xDrive28i (wifemobile)
Former:
1985 MB Euro graymarket 300SL
1995.5 Audi S6 Avant (utility/winter billetturbobattlewagen)
Oh, is it? I can really still use my SC if there is no sagnificant loss in oil? Thanks for info.
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Yep, the currently it is about 2month to wait overseas post. Also, most of suppliers does not want to supply to my country. Plus, i have never seen SC pulley cost less than 80$.
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By the way Gents, what is the alternative oil i can use for my SC? I want to know if in case i have no original one. Is the dex3 or 4 automatic hydraulic oil ok?
Last edited by dovlet; 09-30-2017 at 03:27 PM.
e39 540i 6speed Supercharged,
E36 v8 m62 with m60 headers, Turbp HX-40 0.6-0.5bar or 9psi, custom exhaust & Turbo manifold, injectors 440cc, ECU Invent EMS-2, Mishimoto Intercooler and oilcooler, etc…
Vorteach oil is supposedly royal purple synthetic ATF.
You interpret how you like... Your decision after that.
2003 M3CicM6 TiAg
2002 540iT Sport Vortech S/C 6MT LSD TiAg
2008 Audi A3 2.0T DSG (the daily beater)
2014 BMW X1 xDrive28i (wifemobile)
Former:
1985 MB Euro graymarket 300SL
1995.5 Audi S6 Avant (utility/winter billetturbobattlewagen)
98 540i 6, 525 whp, 120 mph 1/4, V3 Si S/C'er @16 psi, W/A I/C, Water/Meth, Supersprint Headers, HJS Cats, 3" Custom Exhaust, UUC Twin Disc, Wavetrac LSD, GC Coil Overs, Monoball TA, AEM FP, Aeromotive FPR, AEM Failsafe AFR/Boost, Style 65's w/275's, M5 Steering Box, Eibach Sways, M3 Shifter, Evans Coolant, 85 Deg Stat, PWM Fan, 10" Subs, B.A. speakers, Grom Aux/BT, Still Rolling as my DD!
We published this in the VF Addendum way back I think! Couple sources have said they got Vortech techs to confirm that (although nothing in print from them for obvious $$ reasons). If you're worried don't trust me... I take no responsibility etc etc. Buy the real stuff... However...
Knowing most of these blowers actually run fine on dirty motor oil, personally I can't imagine iT could be that hypercritical, and one would suspect ATF is exactly the right kind of fluid for the application (temps and stresses can't nearly approach that of an actual auto so one would think it'd even be overspecified...) So seems pretty plausible that's the deal.
2003 M3CicM6 TiAg
2002 540iT Sport Vortech S/C 6MT LSD TiAg
2008 Audi A3 2.0T DSG (the daily beater)
2014 BMW X1 xDrive28i (wifemobile)
Former:
1985 MB Euro graymarket 300SL
1995.5 Audi S6 Avant (utility/winter billetturbobattlewagen)
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