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Thread: 95 M3 S52 Supercharged to Turbo Build

  1. #1
    Join Date
    Sep 2016
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    Radford, VA.
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    106
    My Cars
    95 M3

    95 M3 S52 Supercharged to Turbo Build

    Well, after not listening to everyone on the forum and being unhappy with my numbers from my stage 2 VF supercharger setup, I decided to sell it and go turbo.

    Current build list consists of the following:

    Used Precision 6262 JB Turbo .82 ar ~800 miles
    Rapidspool industries top mount manifold
    Tial 44mm wategate (going to route back into exhaust)
    Tial 50mm BOV
    Treadstone TR1235 3.5" intercooler
    3" intercooler piping
    3" exhaust with vibrant ultra quiet resonator and vibrant street power 3" black muffler
    SPAL pusher and puller fans
    255 fuel pump
    tapping timing cover for oil drain

    Haven't purchased a tune yet, but probably going with TRM
    Still waiting on a few parts.

    Motor is a S52 with all new gaskets. ~150k miles.
    Cutring with arp studs (no spacer, yeah I regret it)
    Stock 5 speed transmission
    3.38 LSD that I will probably try and trade for a 3.15

    On to the pictures. Any input good or bad is welcome.

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  2. #2
    Join Date
    Sep 2016
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    95 M3
    forum7.jpg
    forum8.jpg
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    Last picture is how it currently sits. Hoping to get the manifold on today.

  3. #3
    Join Date
    Oct 2010
    Location
    Manchester, N.H.
    Posts
    16,712
    My Cars
    96 332IS 6466 turbo
    Waiting to see the reaction post on this one as well when its finished.
    1996 332IS
    Built 3.2
    CES/Steed TS Precision 6466, spraying a "$π!℅" load of meth.
    Technique Tuning 80# tune.
    1/4 mile 10.84 @ 136.72
    Your 1 and only stop for all your BMW performance needs
    WWW.CESMOTORSPORT.COM

  4. #4
    Join Date
    Feb 2012
    Location
    Birmingham, Alabama, USA
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    8,369
    My Cars
    1995 BMW M3
    What fuel are you going to run? Looks like 93 if you have a 255.
    With stock CR you have limited yourself to SC power...

  5. #5
    Join Date
    Sep 2016
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    Radford, VA.
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    95 M3
    Yeah 93 for now. according to 22rpd calculator I can run up to 12psi. This should get me in the 400rwhp range I would hope, right? My supercharger setup was only seeing ~330. Once I get everything up and running I can start reinforcing the subframe and changing to e85 if I'm not happy.

  6. #6
    Join Date
    Apr 2006
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    Fall City ,Wa
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    E36 Turbo, E39 M5
    Nice parts list cant wait to see this done! With a fresh cutring gasket and a good tune 400whp should be no problem on 93 octane. Having 400whp and 400wtq should be a huge jump from the 330whp and probably under 300wtq.

  7. #7
    Join Date
    Sep 2016
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    Radford, VA.
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    95 M3
    Got the RSI manifold mounted. Very pleased with the fitment. Only a couple bolts were a pain to get to. Was really expecting it to take a lot longer to get on. Not messing with custom A/C lines for a while, but looks like it won't be a huge deal to run them as long as I'm careful with my wastegate routing.

    Also sent my throttle body off to bore it out (maxbore.com).

    manifold1.jpg

    hood.jpg
    manifold2.jpg

  8. #8
    Join Date
    Feb 2012
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    Birmingham, Alabama, USA
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    1995 BMW M3
    How big can they get the oe tb?

  9. #9
    Join Date
    Sep 2016
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    68mm. Same size as riot racing bbtb I believe, but cheaper.
    Last edited by badata1; 06-19-2017 at 12:04 PM.

  10. #10
    Join Date
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    E36 Turbo, E39 M5
    Nice fitment on the manifold looks like you can use the stock coolant reservoir with that setup?

  11. #11
    Join Date
    Sep 2016
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    Radford, VA.
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    95 M3
    I had originally planned to, but it actually sits a little low to route the intercooler pipe how I wanted. So I'm going to use an aftermarket reservoir and relocate it to the driver side.

  12. #12
    Join Date
    Sep 2016
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    Radford, VA.
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    95 M3
    IMG_1571.jpg
    OBC gone and Ortiz Custom Gauge pod installed. Not super impressed with fitment. It will do for now, but will probably go with something different in the future.

    IMG_1560.jpg

    Turbo drain welded on. Timing cover going back on tomorrow hopefully.

    IMG_1555.jpg
    Pusher fan mounted.

    IMG_1574.jpg
    Gotta make brackets for the intercooler tomorrow as well. Probably bring it up a little higher also.
    Attached Images Attached Images

  13. #13
    Join Date
    Sep 2016
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    Decided I needed to lower compression. So this happened. About to order cut ring and copper spacer.

    IMG_1578.jpg

  14. #14
    Join Date
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    1995 BMW M3
    Very smart move

  15. #15
    Join Date
    Sep 2016
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    Radford, VA.
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    95 M3
    Had a couple questions hopefully someone can answer.

    1) the aftermarket expansion tank I purchased came with a 16psi cap. Will this be enough or should I find a 20 or 30psi? I will be running the CES lower temp thermostat is that makes a difference.

    2) the machine shop I use is notorious for taking 3-4 weeks for a simple head resurface. I e-mailed CES and they recommended a resurface after using a cut ring, but knows some that has had success without. My head was just resurfaced ~1000 miles ago. Still looks good and I can see the cut ring indentions in the head. Should I suck it up and wait for the machine shop to resurface it, or is it safe to slap a new cut ring/copper spacer and go with it? Hoping someone has done it with success on here...

  16. #16
    Join Date
    Oct 2010
    Location
    Manchester, N.H.
    Posts
    16,712
    My Cars
    96 332IS 6466 turbo
    Find another shop to cut the head. You need to resurface it. No reason it can't be done in 1-2 days.
    1996 332IS
    Built 3.2
    CES/Steed TS Precision 6466, spraying a "$π!℅" load of meth.
    Technique Tuning 80# tune.
    1/4 mile 10.84 @ 136.72
    Your 1 and only stop for all your BMW performance needs
    WWW.CESMOTORSPORT.COM

  17. #17
    Join Date
    Sep 2016
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    Radford, VA.
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    95 M3
    Will do. Also when I go to put the head back on, is it ok to have the exhaust manifold already mounted to it? Don't have to do it, but it would save a lot of time.

  18. #18
    Join Date
    Feb 2012
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    1995 BMW M3
    Yes you can do that it just makes it a little harder to get on. Be careful not to move the cut rings.

  19. #19
    Join Date
    Mar 2011
    Location
    Cinci
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    1998 M3/4/5
    I still the turbo flange sitting on the wheel arch? Looks like it from the pic. Do you have OEM motor mounts? Looks like it's going to be a good build

  20. #20
    Join Date
    Sep 2016
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    It may not have been bolted up completely in the first picture. It does clear it, but not by much. This is where it sits bolted up. Vibrant Air filter is a perfect fit. The heat tape I used isn't sticking all that great. I'm hoping when it heats up it will stick better, if not I'll have to try something else.

    IMG_1575_1.jpg

    Dropped the head off at the shop today. They told me Wed or Thursday. So hopefully this weekend I can have it bolted back on. Moved a cruise control bracket and used it to hold my relocated expansion tank and also got the intercooler mounted.

    IMG_1593.jpg
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  21. #21
    Join Date
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    Head gasket and spacer came in and shop finished with the head on Thursday. Did 25 ft lbs. yesterday and did the 2nd sequence to 50 ft lbs today. Tomorrow I'll go to 75 and put everything back together on the head.

    IMG_1615.jpg
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    Mocked up the intercooler pipe. I can't weld aluminum unfortunately, so taped it up and going to drop it off to have welded. Hope to have it back soon. Tomorrow I'm going to try and weld up my exhaust.

  22. #22
    Join Date
    Sep 2016
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    95 M3
    Got my exhaust started and my radiator came in. Still new to welding so it's not pretty, but I'm pretty sure it will work. The only place I don't like is that it touches the valve cover at the very rear, so I'm going to take it back off and cut out some to hopefully bring it away 1/2" or so. I'm also adding a heat shield on the valve cover as soon as I can find someone that can make a proper bend in the sheet I got.
    Hope to start it up by the end of the week.

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  23. #23
    Join Date
    Sep 2016
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    Only waiting for the TRM tuning package now. Then I can fire it up!

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  24. #24
    Join Date
    Apr 2013
    Location
    Alabama
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    1995 M3 Coupe
    Nice! Looks great

  25. #25
    Join Date
    Sep 2016
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    Radford, VA.
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    Still no package from TRM. BBTB came in though. They were able to get it to 69mm. Every MM counts right?

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