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Thread: Just destroyed my fuel level sender

  1. #1
    Join Date
    Jan 2004
    Location
    Texas
    Posts
    3,640
    My Cars
    2002 330i, 1989 535i

    Just destroyed my fuel level sender

    Drilling my level sender hat for some AN6 bulkhead fittings and my drill bit caught and ripped the assembly out of my hand and pretty munched trashed it. The rod the float rides on got bent bad enough so that I the float does not ride smoothly on it, and one of the small resistance wires snapped.

    Has anyone retrofit a sender from another car successfully? I am trying to avoid buying a 270 dollar level sender...

  2. #2
    Join Date
    Nov 2013
    Location
    Southeast
    Posts
    293
    My Cars
    3
    I just recently bought one from the local pick n pull for around $12. Pulled it from a 1995 525. Works good so far. Seems pretty accurate. I have the old one with the updated fuel pump connector available. It doesn't read 100% accurate but it's available. It typicality reads about 1/8 lower

  3. #3
    Join Date
    May 2017
    Location
    Australia
    Posts
    331
    My Cars
    1989 535i
    As someone said about you can get a second hand one from a wreck but there are also cheap fuel senders you can get off eBay (though with something cheap from eBay you get what you paid for).

  4. #4
    Join Date
    Jan 2004
    Location
    Texas
    Posts
    3,640
    My Cars
    2002 330i, 1989 535i
    I have yet to find a local pick-n-pull that has a single e34 in DFW. The closest thing I know of is in Austin... 200 miles south.

    Pauliescff, what would you want for your semi-accurate sender?

  5. #5
    Join Date
    Nov 2013
    Location
    Southeast
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    Make an offer plus shipping. I promise it works. It just read lower than actual.

  6. #6
    Join Date
    Jan 2006
    Location
    NYC
    Posts
    214
    My Cars
    89 535i/5 + lots mor
    Udib

    Sent from my XT1585 using Tapatalk

  7. #7
    Join Date
    Sep 2006
    Location
    NW suburban Chicago
    Posts
    16,328
    My Cars
    hiss by my window
    Have you found one?
    I think I might have one but need to do some scrounging. PM if you still need it.
    A masonry bit is less likely to grab and crack the plastic.

    If you can leave two black stripes from the exit of one corner to the braking zone of the next, you have enough horsepower. - Mark Donohue

  8. #8
    Join Date
    Jan 2004
    Location
    Texas
    Posts
    3,640
    My Cars
    2002 330i, 1989 535i
    Yep, I was actually able to find one from someone local parting out a car. I ended up using some precision metal hole cutters to cut the holes for my fuel fittings.

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