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Thread: horn relay electrical short circuit HELP

  1. #1
    Join Date
    Dec 2012
    Location
    Sudbury, MA, USA
    Posts
    15
    My Cars
    2003 BMW 325XiT

    horn relay electrical short circuit HELP

    Hi there. 2003 E46 Wagon XiT. The horn stopped working. Both sides. Fuses fine. Figured it was the relay. Bought a relay. Took out the glove box, took out the old one and plugged the new one in. When I did, I noticed a spark. Hmmm... Odd... Then one of the wires coming out from behind the relay connector started to glow bright orange and cause all kinds of smoke. I immediately pulled out the new relay. Putting the old one back in does not cause this problem.
    So now I have:
    - a horn that does not work
    - a wire that has lost all its jacket due to heat - glows bright orange (i.e. wicked hot!!!) with the new relay in
    - an old relay that does nothing
    - a new relay that causes this massive short circuit
    WHAT NOW??
    Thank you!
    Lorenzo
    cell: 617-480-3710
    email: Lorenzo@inspeed.com

  2. #2
    Join Date
    Dec 2012
    Location
    Sudbury, MA, USA
    Posts
    15
    My Cars
    2003 BMW 325XiT
    OK so a quick update
    turns out I put the replacement horn relay in the wrong spot (#2) - for some reason I remembered seeing a photo on the web stating that was where the horn relay was. Although schematically identical to the one that came out, it did caused some sort of short!!
    ANYWAY I replaced the proper horn relay (#6) with a new one (I threw away the one that caused the short), and the horn still does not work. So - the fuses are ok, the relay is new, still no horn. Could it be in the steering wheel? (I noticed that my cruise control no longer works either)...
    Thanks!

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