Thread: "What did you do to your E39 today V2.0."

  1. #10851
    Join Date
    Apr 2016
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    the great pacific n.w.
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    540it, 540sedan, 540-6 s
    Sorry Snotty, but my dog would have taken full advantage!!
    I was going to post that I have been blessed, as I have HAD to do nothing to my e39 lately.
    I know my days are numbered.
    There are things I WANT to do, but there's no thread for that

  2. #10852
    Join Date
    Feb 2014
    Location
    Alexandria, VA
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    ‘01 540’00 528T’03 525T
    Yeah man, I was on a cool run too. Nothing to fix, nothing to replace, for a while, until now.
    Set the controls for the heart of the sun

  3. #10853
    Join Date
    Mar 2012
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    Lansdale, Pa
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    98 540 6, SC'ed, 16psi
    That blows Snotty! The dreaded cable "PoP"


    I just dropped a G note on 4 new Michy AS3's. 275-35-18 all around. Rides like a dream again! Love new tires.
    98 540i 6, 525 whp, 120 mph 1/4, V3 Si S/C'er @16 psi, W/A I/C, Water/Meth, Supersprint Headers, HJS Cats, 3" Custom Exhaust, UUC Twin Disc, Wavetrac LSD, GC Coil Overs, Monoball TA, AEM FP, Aeromotive FPR, AEM Failsafe AFR/Boost, Style 65's w/275's, M5 Steering Box, Eibach Sways, M3 Shifter, Evans Coolant, 85 Deg Stat, PWM Fan, 10" Subs, B.A. speakers, Grom Aux/BT, Still Rolling as my DD!

  4. #10854
    Join Date
    Feb 2014
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    ‘01 540’00 528T’03 525T
    Quote Originally Posted by philly98540 View Post
    That blows Snotty! The dreaded cable "PoP"


    I just dropped a G note on 4 new Michy AS3's. 275-35-18 all around. Rides like a dream again! Love new tires.
    Yep, pop it did, stupid Eek39 regulators. I just dropped off my style 65’s at my buddy’s shop next door where I work. I spun them on our wheel balancer, 3 out of the 4 rims were bent. His shop has the machine to straighten them all up. When I get them back, I’m going to prep them for powdercoat. Then I need to order two Conti DWS 275-35-18’s, I already have two new DWS 245-40-18’s. Got those about a month ago to soften the blow.
    Set the controls for the heart of the sun

  5. #10855
    Join Date
    Mar 2012
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    Lansdale, Pa
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    98 540 6, SC'ed, 16psi
    They seem to get minor bends on the inner barrel more often than others. Good luck on them. Going to ride perfect once done!
    98 540i 6, 525 whp, 120 mph 1/4, V3 Si S/C'er @16 psi, W/A I/C, Water/Meth, Supersprint Headers, HJS Cats, 3" Custom Exhaust, UUC Twin Disc, Wavetrac LSD, GC Coil Overs, Monoball TA, AEM FP, Aeromotive FPR, AEM Failsafe AFR/Boost, Style 65's w/275's, M5 Steering Box, Eibach Sways, M3 Shifter, Evans Coolant, 85 Deg Stat, PWM Fan, 10" Subs, B.A. speakers, Grom Aux/BT, Still Rolling as my DD!

  6. #10856
    Join Date
    Feb 2014
    Location
    Alexandria, VA
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    ‘01 540’00 528T’03 525T
    Yeah, I couldn’t believe how bad they got. They were straight when I lived out in Lovettsville, beautiful roads out that way, then I moved back to Alexandria, and man, the roads out here suck. Stupid local government spending all our road tax dollars on stupid agendas that help out losers from Squabobia, or something, totally neglecting our roads, place is a f’in joke. Wasn’t like that before.
    Set the controls for the heart of the sun

  7. #10857
    Join Date
    Dec 2012
    Location
    Australia
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    02 530i 05 156SW 05 166
    Used the bigfoot on the headlights to reach a new level of plastic clarity.

    kXMU2l7.jpg

    And finished cleaning wheels inside and out.
    jiAM6D0.jpg

  8. #10858
    Join Date
    Dec 2012
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    Australia
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    02 530i 05 156SW 05 166
    Quote Originally Posted by Stamos View Post
    Attachment 649645

    Got my windows tinted 35%.
    Nice. Good tint always looks swell against a clean white car. I see we are both members of the not-quite-fitting-right-aftermarket-m sport-front-bumper club.

  9. #10859
    Join Date
    Mar 2018
    Location
    Milford, CT
    Posts
    487
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    03 540iA/16 435 F33
    Quote Originally Posted by philly98540 View Post
    That blows Snotty! The dreaded cable "PoP"


    I just dropped a G note on 4 new Michy AS3's. 275-35-18 all around. Rides like a dream again! Love new tires.
    I'm running the same ones. Had them installed a few months ago. Great riding tire.

  10. #10860
    Join Date
    Apr 2005
    Location
    New Jersey
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    293
    My Cars
    87 Buick Grand National
    Quote Originally Posted by AusE39er View Post
    Nice. Good tint always looks swell against a clean white car. I see we are both members of the not-quite-fitting-right-aftermarket-m sport-front-bumper club.
    You are correct and it drives me nuts! I've had the bumper off numerous times to trim this-and-that in an attempt to get it to line up perfectly, but (obviously) haven't been successful this far. I'm hoping my next attempt works!
    1987 Buick Grand National
    2001 BMW 540i

  11. #10861
    geargrinder's Avatar
    geargrinder is offline Having No Trouble Here BMW CCA Member
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    Mar 2010
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    AndoverRockport MA & Intl
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    E46M3Cic E39.540iT E84X1
    Half a new exhaust. Kinda psyched. Deleted crap triangle flanges and opened up collector, upsized to 2.5” straightened out some bends and “upgraded” the factory cat inlets.





    Oh yeah there’s a new clutch up behind that tranny too.
    2003 M3CicM6 TiAg
    2002 540iT Sport Vortech S/C 6MT LSD TiAg
    2008 Audi A3 2.0T DSG (the daily beater)
    2014 BMW X1 xDrive28i (wifemobile)

    Former:

    1985 MB Euro graymarket 300SL
    1995.5 Audi S6 Avant (utility/winter billetturbobattlewagen)


  12. #10862
    Join Date
    Aug 2013
    Location
    Finland
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    1,913
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    1999 540i M-sport
    I am leaning towards of getting Style 66 17 inch 8/9"
    First I wanted either 95 or 128 style, but for some reason I like those 66 so much, probably I will get them when good set will come for sell, and throw some fat tires.


    Lähetetty minun ONEPLUS A5010 laitteesta Tapatalkilla
    -E34 M60B40 + Tremec TKO 600 (sold)
    and sadly no old BMW anymore, only high powered Seat Leon Cupra 4Drive as a daily driver.

  13. #10863
    Join Date
    May 2014
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    Hockinson Washington
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    Two 2003 540i6 Msports
    I pressure washed and degreased the engine and subframe area of my project car in prep for new suspension parts and timing chain guides.
    I shoulda taken before and after pictures. It's been a looong time since I've seen so much oil and dirt covering an engine.
    I do not believe in a risk free society where the thrill of living is traded for the safety of existence. Nick Ienatsch

    The law does NOT determine "right" from "wrong". They are unrelated.

    If you put cheap parts on your car, you will soon have a cheap parts car.

  14. #10864
    JimLev's Avatar
    JimLev is online now Artifically Aspirated Moderator
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    Quote Originally Posted by geargrinder View Post
    Half a new exhaust. Kinda psyched. Deleted crap triangle flanges and opened up collector, upsized to 2.5” straightened out some bends and “upgraded” the factory cat inlets.





    Oh yeah there’s a new clutch up behind that tranny too.
    Looks good, nice to see you used V band clamps.

  15. #10865
    Join Date
    Mar 2012
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    Lansdale, Pa
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    98 540 6, SC'ed, 16psi
    Much better JC! 5.25 HP increase for sure. What clutch? Stage 3+ or what? Do tell. Pedal feel?
    98 540i 6, 525 whp, 120 mph 1/4, V3 Si S/C'er @16 psi, W/A I/C, Water/Meth, Supersprint Headers, HJS Cats, 3" Custom Exhaust, UUC Twin Disc, Wavetrac LSD, GC Coil Overs, Monoball TA, AEM FP, Aeromotive FPR, AEM Failsafe AFR/Boost, Style 65's w/275's, M5 Steering Box, Eibach Sways, M3 Shifter, Evans Coolant, 85 Deg Stat, PWM Fan, 10" Subs, B.A. speakers, Grom Aux/BT, Still Rolling as my DD!

  16. #10866
    geargrinder's Avatar
    geargrinder is offline Having No Trouble Here BMW CCA Member
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    Quote Originally Posted by philly98540 View Post
    Much better JC! 5.25 HP increase for sure. What clutch? Stage 3+ or what? Do tell. Pedal feel?
    Actually my tech bud really does think there should be a little mini-power-bumpoid. The crap "temporary" stuff I had there before which was originally only suppose to be "stopgap until I can get back to the exhaust build" 4yrs ago was far more crap than I realized.

    And yeah Jim, psyched for the V-bands. Actually my bud who helps with my heaving lifting is the most psyched that he doesn't have to keep screwing around with those old flanges anymore and the exhaust just falls out. When I get the rest done I'll prob opt for a 2nd Vband just after the merge which will be super sweet for maintenance. Next time I'll continue the 2.5" beyond the cats, possibly 2 little resonators, then merge into 3" all the way back to a new muffy at the rear.

    She's still waiting my rebuild of the BMW Performance 6-pots, which were weird. They looked 100% perfect, but the small pistons (those calips have 3 different size pistons - 2 of each...) seem like they would get sticky and not extend so I was getting weird pad wear patterns. Braking 'felt fine' from the drivers seat but they weren't really working properly all the time. All the 1er 3er guys that use those pistons bitch and moan about the seals and pistons etc. and my take is the issue is with the factory pistons which are nickel plated aluminum. I suspect they bind up at temp or something. I didn't have the main prob those guys complain about at the track which is melting the boots and breaking down the ceramic piston insulator buttons, but, I suspect my symptom was caused by the same issues that cause those problems, and if I drove the car harder I'd have seen the exact same problems. Anyway.

    Got the RB stainless pistons coming today I hope to go in with the new seals and silicon boots, and then she'll be back on the road hopefully Monday or Tuesday finally after being down for over a month. (Getting tired of A3 FWD life!)

    Stainless piston-porn:



    Clutch: Yeah went Spec 3+, the disk is WAY beefier than the 2+. Dual full face metallic, looks monster. SUPER light pedal feel compared to the 2+, but at this point with no front calipers it can only be driven around the shop / yard so haven't really gotten to check it out yet. Google says some of these Spec 3 and beyond can actually be super light pedal so I guess thats normal.

    Interesting factoid, spoke w/ Spec and asked why, for the same stage, they spec a different PN for M5 vs 540 even though the torque rating is identical and we all know the bolt-up is identical. They told me that the only difference in the kits is the TO bearing stack height. M5 gets a slightly different one. I have an M5 slave cyl so I went with the M5 PN, but I'm pretty sure either would in reality work fine.
    2003 M3CicM6 TiAg
    2002 540iT Sport Vortech S/C 6MT LSD TiAg
    2008 Audi A3 2.0T DSG (the daily beater)
    2014 BMW X1 xDrive28i (wifemobile)

    Former:

    1985 MB Euro graymarket 300SL
    1995.5 Audi S6 Avant (utility/winter billetturbobattlewagen)


  17. #10867
    Join Date
    Mar 2012
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    Lansdale, Pa
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    98 540 6, SC'ed, 16psi
    Inneresting on the pedal being lighter on the 3+. I guess the friction coefficient is that much better that they can reduce the clamp load or something. I hope it works well for you. We all know that clutches suck on these cars once you up the power. Too small, so that creates compromises.

    Also interesting on the stack height diff on the M5 vs 540. Must be very minor difference as i noticed nothing when going M5 clutch kit with the 540 slave. Felt factory perfect in all respects.

    Fancy stainless pistons! Do they have heat isolation stuff on the faces?
    98 540i 6, 525 whp, 120 mph 1/4, V3 Si S/C'er @16 psi, W/A I/C, Water/Meth, Supersprint Headers, HJS Cats, 3" Custom Exhaust, UUC Twin Disc, Wavetrac LSD, GC Coil Overs, Monoball TA, AEM FP, Aeromotive FPR, AEM Failsafe AFR/Boost, Style 65's w/275's, M5 Steering Box, Eibach Sways, M3 Shifter, Evans Coolant, 85 Deg Stat, PWM Fan, 10" Subs, B.A. speakers, Grom Aux/BT, Still Rolling as my DD!

  18. #10868
    Join Date
    Dec 2011
    Location
    Lancaster CA
    Posts
    5,051
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    e34,e38,e39,e46,e70,e90
    Got the M-Sport bumper installed, forgot to include the Styrofoam supports on the top side of the bumper cover and metal part, so it will come off again, but also covered diffuser with 3M Black Carbon Fiber vinyl. The YouTube videos make vinyl look easy, but even on a small part like this I was not able to get a perfect fit. Next time I'm paying someone.

    One of the POs removed the resonator and the car had a replacement muffler, with a slight growl. My son wanted more so I installed Magnaflow glass flow through resonator and Magnaflow 14" muffler for a more aggressive sound, with a double tip exhaust. Setup was $275 out the door.


    02 e39 540i Sport (Son), 01 DINAN 7 (Me), 12 e70 X5 x35i (Mrs), 95 e34 525i (Daughter 2), 01 e46 325Ci vert (Daughter 1)

  19. #10869
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    mitten
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    525it,02 525it,73 2002
    Fresh Liqui Moly oil change and replaced the power steering hoses. Pretty messy job, spent more time cleaning it up then changing the hoses.


  20. #10870
    Join Date
    Sep 2014
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    North OC, CA
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    01 M5 TiAg/M1SW
    Quote Originally Posted by jp5Touring View Post
    Fresh Liqui Moly oil change and replaced the power steering hoses. Pretty messy job, spent more time cleaning it up then changing the hoses.
    ATF leaks make a tremendous mess.
    Nate J.

    (oOO\ (|||)º(|||) /OOo)
    Titanium Silver/Black Nappa Full 07-18-2001 E39 M5 Heritage (BZ99672). 198,000mi+. Increasing daily. Engine rebuild thread.
    (eŌō\ (||||)º(||||) / ōŌe)
    Alpineweiss III/Black Merino Full 03-26-2007 E60 M5 Manual (CX08265). 157,000+. Dead starter -_-

    RIP, Seabiscuit. Black Sapphire/Schwarz 03-11-2003 530iA Sport (CK39185). T-boned 03-01-2017 at 155,861mi.
    Take 2 "Otto" - Toledo Blue/Sandbeige 04-25-2002 530iA Sport (CH98032). Sold 11-10-2017 at 147,743mi.
    Take 3 "Manuel" - Toledo Blue/Grau 10-29-2001 530i5 Sport (CE92358). Sold 02-01-2019 at 217,600mi. I regret that. Build Log
    Reliable P.O.S. - Green/gray 1995 Camry V6 LE. 270k mi. Sold for space.

  21. #10871
    Join Date
    Dec 2011
    Location
    Lancaster CA
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    e34,e38,e39,e46,e70,e90
    Quote Originally Posted by jp5Touring View Post
    Fresh Liqui Moly oil change and replaced the power steering hoses. Pretty messy job, spent more time cleaning it up then changing the hoses.
    Changed oil in the e46 and e90 today, winds were gusting to 30 mph and as it was draining the wind blew it all over me and the driveway during a strong gust. So (&%$^$ off!

    02 e39 540i Sport (Son), 01 DINAN 7 (Me), 12 e70 X5 x35i (Mrs), 95 e34 525i (Daughter 2), 01 e46 325Ci vert (Daughter 1)

  22. #10872
    Join Date
    May 2014
    Location
    Hockinson Washington
    Posts
    933
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    Two 2003 540i6 Msports
    20190420_235028.jpg
    Installed the external temperature sensor repair kit on my project car (540i). I had to science the sh*t out of it.
    New "porkchops" are on my list but toward the bottom - after suspension and timing chain guides.
    I do not believe in a risk free society where the thrill of living is traded for the safety of existence. Nick Ienatsch

    The law does NOT determine "right" from "wrong". They are unrelated.

    If you put cheap parts on your car, you will soon have a cheap parts car.

  23. #10873
    Join Date
    Mar 2012
    Location
    Lansdale, Pa
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    7,047
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    98 540 6, SC'ed, 16psi
    Nice patch on pork chop of the year. That one is a mess!
    98 540i 6, 525 whp, 120 mph 1/4, V3 Si S/C'er @16 psi, W/A I/C, Water/Meth, Supersprint Headers, HJS Cats, 3" Custom Exhaust, UUC Twin Disc, Wavetrac LSD, GC Coil Overs, Monoball TA, AEM FP, Aeromotive FPR, AEM Failsafe AFR/Boost, Style 65's w/275's, M5 Steering Box, Eibach Sways, M3 Shifter, Evans Coolant, 85 Deg Stat, PWM Fan, 10" Subs, B.A. speakers, Grom Aux/BT, Still Rolling as my DD!

  24. #10874
    Join Date
    Mar 2010
    Location
    SF Bay Area, CA
    Posts
    118
    My Cars
    2003 BMW 530i (Auto)
    Picked up a set of 4 Bosch O2 sensors and NGK 6418 Spark plugs to combat the terrible city mileage we're getting. I have no idea how many miles are on either of these components, and I ran a tankful of LM Jector 2007 through the car and went from 11.5 to @12.5, so we still have some improving to do. Hopefully this will help. I don't think replacing the CTS will help like it did on our former Passat....

  25. #10875
    Join Date
    May 2014
    Location
    Hockinson Washington
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    933
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    Two 2003 540i6 Msports
    Replaced the rear door lock actuators "as a precaution" on my project car. The guy I bought it from said the locks were "a little slow" to come up. I didn't want to take any chances.
    I do not believe in a risk free society where the thrill of living is traded for the safety of existence. Nick Ienatsch

    The law does NOT determine "right" from "wrong". They are unrelated.

    If you put cheap parts on your car, you will soon have a cheap parts car.

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