Results 1 to 12 of 12

Thread: Brisbane Build Thread

  1. #1
    Join Date
    May 2010
    Location
    Brisbane, Queensland, Australia
    Posts
    107
    My Cars
    1985 e30 323i

    Brisbane Build Thread

    Build thread time...

    So about three years ago I bought this guy:







    It’s a 1981 318i automatic. I bought it off some girl from the Gold Coast who had been using it as a daily driver until the engine died. Her dad said it threw a rod, but it didn’t really bother me because I wanted a project car.

    The plan was/is to restore it to original condition and do an m20 and manual gearbox conversion.

    Anyway here’s a few more ‘before’ pics:









    I also had this as a DD at the time, which pretty much started my interest in old BMW’s:








    Getting back to the e21 – rust issues:







    Shit, looking worse:







    So I toyed with the idea of making up some patches to fix the back of the car, but after a while I decided to replace the whole panel at some point. There was plenty of other stuff to do in the meantime though.

    Because I was planning on an m20 swap, I needed a gearbox, m20 front subframe, and 323i suspension and brakes. I got all that (plus a 731 casting head thrown in for free) from a guy from Adelaide. I managed to get free shipping too through my old man’s work.





    I also found a m20b23 from an e21 for $10 on ebay. I was the only bidder. The plan was never to use it really, but I got the engine mount arms (?), rocker cover, sump, and few other things off it. The older rocker covers look better to me.





    Given that I wasn’t going to use that motor, I needed to find a useable m20 somewhere. The cheapest way I could think of getting was finding a cheap e34. I found one for a good price near Gatton, got it towed, and took it apart.














    I found some more cheap parts on ebay in Brisbane, so I went a got a reasonably clean dash, a couple of differentials, and some chrome electric mirrors.








    Next thing to do was remove the original engine and auto. This was definitely one of the most satisfying parts of the job.

    IMG_0879 by igotae21, on Flickr

    DSC01480 by igotae21, on Flickr

    DSC01506 by igotae21, on Flickr

    DSC01505 by igotae21, on Flickr

    DSC01509 by igotae21, on Flickr

    DSC01516 by igotae21, on Flickr

    DSC01514 by igotae21, on Flickr

    DSC01522 by igotae21, on Flickr

    DSC01523 by igotae21, on Flickr

    DSC01524 by igotae21, on Flickr

    DSC01527 by igotae21, on Flickr

    DSC01517 by igotae21, on Flickr

    IMG_1332 by igotae21, on Flickr

    IMG_1344 by igotae21, on Flickr

    Driveshaft out:

    IMG_1018 by igotae21, on Flickr

    IMG_1016 by igotae21, on Flickr


    With the engine out, the interior was next to go. First the doors had to come off:

    IMG_0858 by igotae21, on Flickr

    Using a floor jack I was able to get them off by myself reasonably easily:

    IMG_0930 by igotae21, on Flickr

    IMG_0934 by igotae21, on Flickr

    Seats out:

    IMG_0932 by igotae21, on Flickr

    Seats in storage:

    IMG_1294 by igotae21, on Flickr

    IMG_0950 by igotae21, on Flickr

    Obligatory dog photo:

    IMG_1220 by igotae21, on Flickr

    Rear door cards are still pretty good:

    IMG_0959 by igotae21, on Flickr

    IMG_0979 by igotae21, on Flickr

    IMG_1031 by igotae21, on Flickr

    I started taking the dash out:

    IMG_0936 by igotae21, on Flickr

    IMG_1182 by igotae21, on Flickr

    IMG_1181 by igotae21, on Flickr

    By about this point, I realised that taking the windscreen out would make things easier, so I got front and rear windscreens out as well as the pop-out windows.

    IMG_1185 by igotae21, on Flickr

    DSC01534 by igotae21, on Flickr

    IMG_1260 by igotae21, on Flickr

    By now the dash could come out.

    DSC01545 by igotae21, on Flickr

    IMG_1227 by igotae21, on Flickr

    IMG_1188 by igotae21, on Flickr

    The headliner is mostly held in place by the window seals, so it came out next.

    IMG_1072 by igotae21, on Flickr

    IMG_1212 by igotae21, on Flickr

    Most of the foam behind the headliner had deteriorated:

    IMG_1223 by igotae21, on Flickr

    IMG_1243 by igotae21, on Flickr

    In order to get the carpet out, I needed to remove the bonnet cable handle thing:

    DSC01593 by igotae21, on Flickr

    I ended up taking the whole thing out:

    DSC00651 by igotae21, on Flickr

    The A/C and heater units also needed to go to let the carpet come out:

    DSC01678 by igotae21, on Flickr

    DSC01683 by igotae21, on Flickr

    Dafuq is Mish?:

    DSC01559 by igotae21, on Flickr

    DSC01562 by igotae21, on Flickr

    Carpet came out:

    DSC01589 by igotae21, on Flickr

    DSC01601 by igotae21, on Flickr


    Underneath the carpet the floors were pretty good apart from the accelerator pedal and one or two reasonably superficial looking spots:

    DSC01605 by igotae21, on Flickr

    DSC01688 by igotae21, on Flickr

    DSC01598 by igotae21, on Flickr


    And here’s a few more photo’s:

    IMG_1246 by igotae21, on Flickr

    IMG_1277 by igotae21, on Flickr

    IMG_1279 by igotae21, on Flickr

    IMG_1286 by igotae21, on Flickr

    IMG_1288 by igotae21, on Flickr


    Last up I took the windscreen wipers and motors out. I also put some of the 13’ turbine wheels on to see how they looked:

    DSC00636 by igotae21, on Flickr


    There are two main rust holes in the firewall that’ll need to be fixed. The worst bit is under the square section of rubberised sound deadener crap below windscreen wiper motor.




    DSC01596 by igotae21, on Flickr



    I picked up another rear bumper and a cleaner door. I drove interstate for a friend’s wedding, and I found this stuff for sale on the way.





    Bumpers for the pile:




    I took apart the m20b23 from ebay to see what would be usable from it, and just for something to do really.






    It looks like the A/C compressor is a universal Sanden model and someone’s made a bracket to fit. Might be useful later on.














    AFAIK the e21 distributors are preferable over the e30 323i ones.









































    Overall it was good to tear apart a motor I didn’t care at all about to familiarise myself with the internals.


    Getting the wiring harness out made me nervous – I wasn’t sure I’d be able to feed the whole thing through the one small hole in the firewall:

    DSC00749 by igotae21, on Flickr


    To start off I labelled all the plugs (took ages). Some of wires in the engine bay have deteriorated and will need replacing:


    DSC00724 by igotae21, on Flickr


    I unplugged the engine harness from the fuse box and stored it away, then everything behind the fuse box got mashed through the firewall.

    DSC00318 by igotae21, on Flickr

    DSC00335 by igotae21, on Flickr

    DSC00645 by igotae21, on Flickr

    DSC00682 by igotae21, on Flickr

    DSC00696 by igotae21, on Flickr

    DSC00717 by igotae21, on Flickr

    DSC00716 by igotae21, on Flickr

    DSC00715 by igotae21, on Flickr

    DSC00713 by igotae21, on Flickr

    DSC00734 by igotae21, on Flickr

    DSC00747-1_zpsc4d18740 by igotae21, on Flickr


    Some of the last things to come off the car were the fuel and brake lines. First up the filler tube came off:

    DSC00332 by igotae21, on Flickr

    DSC00356 by igotae21, on Flickr


    The vapour lines run down from the fuel filler tube to the tanks:

    DSC00361 by igotae21, on Flickr


    In order to remove the rest of the lines, the tanks need to be dropped:

    DSC00399 by igotae21, on Flickr

    DSC00495 by igotae21, on Flickr


    One of the fuel lines runs down the right hand side of the car back to engine bay. This one connects to a charcoal canister IIRC to collect fuel vapours.

    DSC00410 by igotae21, on Flickr

    DSC00412 by igotae21, on Flickr


    On the opposite side of the car are the feed (or whatever you call it) and return lines that connect to the fuel pump.

    DSC00491 by igotae21, on Flickr

    DSC00514 by igotae21, on Flickr

    DSC00524 by igotae21, on Flickr


    The brake line also runs down the left hand side of the car together with the fuel lines:

    DSC00530 by igotae21, on Flickr

    DSC00535 by igotae21, on Flickr

    DSC00550 by igotae21, on Flickr


    This thing controls brake fluid distribution between the front and rear brakes:

    DSC00468 by igotae21, on Flickr


    The brake booster + m/c setup on RHD cars is a bit shit:

    DSC00569 by igotae21, on Flickr

    DSC00607 by igotae21, on Flickr


    Rear brake lines:

    DSC00581 by igotae21, on Flickr


    In the end all of the fuel and brake lines came off. The hard lines are in good condition, so I might clean them up and re-use them (especially the fuel lines).

    26a17c39-417b-47b3-ab89-63b8d91a2b12_zpsc0d55a85 by igotae21, on Flickr


    The last thing to come off was the suspension. I left it until last so I could still roll the car outside if I wanted.

    DSC00760 by igotae21, on Flickr


    Had a go at using spring compressors:

    DSC00751 by igotae21, on Flickr

    DSC00814 by igotae21, on Flickr

    DSC00826 by igotae21, on Flickr

    DSC00758 by igotae21, on Flickr

    Cut off the battery tray and one or two other brackets:

    DSC00764 by igotae21, on Flickr

    DSC00778 by igotae21, on Flickr


    Put the m20 front subframe in:

    DSC00823 by igotae21, on Flickr

    DSC00824 by igotae21, on Flickr

    IMG_0997 by igotae21, on Flickr

    DSC00757 by igotae21, on Flickr

    DSC00795 by igotae21, on Flickr

    DSC00773 by igotae21, on Flickr

    IMG_1477 by igotae21, on Flickr


    I took apart the rear subframe for storage:

    IMG_1488 by igotae21, on Flickr


    Big purchase time – I found a pair of original vinyl Recaro’s in perfect condition in Sydney, including replacement covers for the rear seats. I had other reasons to go to Sydney, so I drove down and picked them up. The guy was also selling some door cards, so I got them as well.



    Once I got home I fitted the replacement covers. It wasn’t too hard really, but I’ll need to fix up a few of the creases before I fit them.










    I took the engine harness and accessories off the m20b25 – they’ll be fixed up later.

    IMG_1494 by igotae21, on Flickr


    Started with the p/s pump:

    IMG_1497 by igotae21, on Flickr

    IMG_1503 by igotae21, on Flickr


    Then the alternator:

    IMG_1513 by igotae21

    IMG_1509 by igotae21


    Starter motor:

    IMG_1530 by igotae21


    The rest:

    IMG_1547 by igotae21

    IMG_1606 by igotae21

    IMG_1631 by igotae21, on Flickr

    IMG_1635 by igotae21, on Flickr

    IMG_1636 by igotae21, on Flickr

    IMG_1654 by igotae21, on Flickr

    IMG_1650 by igotae21, on Flickr


    This was a little pointless really but I decided to test fit the 323i suspension and the m20:

    DSC00996 by igotae21, on Flickr

    DSC00997 by igotae21, on Flickr

    DSC01001 by igotae21, on Flickr

    DSC00993 by igotae21, on Flickr

    DSC00994 by igotae21, on Flickr

    IMG_0009_zps5168cbf1 by igotae21, on Flickr

    IMG_0012_zps0fa31ea3 by igotae21, on Flickr

    IMG_0015_zps8cc8a6e0 by igotae21, on Flickr


    Got the gearbox out:

    IMAG0180_zps7c4fd0f3 by igotae21, on Flickr


    Engine:

    IMAG0179_zpsd99b2f29 by igotae21, on Flickr


    They went in ok together:

    IMG_0020_zps12b70920 by igotae21, on Flickr

    IMAG0181_zpsd7be252d by igotae21, on Flickr

    IMAG0185_zpse0b172ec by igotae21, on Flickr

    IMG_0030_zps5978f774 by igotae21, on Flickr

    IMG_0028_zpsccbf6263 by igotae21, on Flickr

    IMG_0047_zps6971be8a by igotae21, on Flickr

    IMG_0039_zps12f9aeec by igotae21, on Flickr

    IMG_0044_zpsad2e5b46 by igotae21, on Flickr


    A little while ago a new wreckers specialising in old BMW’s opened on the Gold Coast, so I went down and had a look. I ended up picking up a manual pedal box, a BBS front spoiler, period correct (almost) Becker Monza radio, mid-80’s (I think) Becker Mexico radio, and some more bumpers (good condition). They gave me a great price, so if you’re in QLD I’d really recommend BMWreckers.












    By this point I had a fair collection of bumpers building up, so it was really a matter of looking at individual sections to see how I could combine them to make the best set possible. I was worried about rust, but after researching for while I found that people were recommending using an oxalic acid solution. I bought the acid from the hardware, made a 3% (iirc) solution, and soaked some corner sections overnight. Oxalic acid is a chelating agent and apparently won’t harm the chrome or base metal of the bumper - that was certainly my experience as well.

    The process can leave behind a yellowish deposit which has to be scrubbed off if left for too long, but this seemed to be more pronounced if the bumpers weren’t cleaned of dirt etc before soaking.

    After they’ve been soaked, I washed them in soapy water to neutralise any remaining acid. To prevent rust from returning, you have to paint the back of the bumpers, and seal the chrome with some sort of wax or oil. It’s not the perfect fix, but the results look good and are much cheaper than re-chroming.

    I tested the process on some old tools first and it turned out ok, so moved on to the bumpers





    Here’s a before shot:

    IMG_0188_zps7ccd7a50 by igotae21, on Flickr

    IMG_0186_zpsd067f1b1 by igotae21, on Flickr

    The other one isn’t so bad:

    IMG_0194_zps90a14aa6 by igotae21, on Flickr
























    I usually keep an eye on parts prices and availability, and I decided to buy a few trims bits and pieces ahead of time while they’re reasonably cheap. I also got a brand new taillight from ECS. They opposite side was NLA, but I found a guy on the Gold Coast who only had that side (for pretty cheap too), so that worked out well.

    IMG_0168_zpsa0e80152 by igotae21

    IMG_0169_zps71e3d26f by igotae21

    IMG_0171_zps3737ae36 by igotae21

    IMG_0173_zps16594a54 by igotae21

    I also ordered a new rear panel and door skin for the passenger door (don’t have a better photo though):

    DSC00991 by igotae21

    The front of the car had a lot of rust in seams and difficult to access areas, so I figured I should take it apart and see what needed replacing. I put some cleco pins in place prior to drilling out the spot welds in case I ended up reusing any panels. That way I could re-fit the panels in exactly the same position.

    DSC01073_zpsf462e79d by igotae21

    DSC01077_zps209d49b4 by igotae21

    DSC01080_zpse753957a by igotae21

    With the spot weld cutter, you can tell when you’ve cut through the top panel when you start seeing rust from beneath.

    DSC01067_zps472312a9 by igotae21

    The first to come off were the headlight mounts/brackets.

    DSC01082_zpsec3aa195 by igotae21

    DSC01089_zps70507b72 by igotae21

    DSC01097_zpse3114284 by igotae21

    Next, I removed the support below the radiator.

    IMG_1124_zpsd04ced8e by igotae21

    IMG_1132_zps9bcf2f8a by igotae21

    IMG_1122_zps20712ad2 by igotae21

    There were some rust holes on the radiator support (?) panel that I tried to weld up, which turned out ok, but I wasn’t happy with it, so I decided to order some new panels.

    IMG_0013_zpsfc147296 by igotae21

    P8300005 by igotae21

    P8300002 by igotae21

    P8300004 by igotae21

    Panels were bought from Walloth and Nesch, and seem to be good quality. They actually sent me two of the top radiator supports by accident.

    One of the front tow hooks was broken off, but I reckon I’ll just leave it and make do with one.

    IMG_1133_zps2e864dc0 by igotae21

    So next I got the last panel off at the front.

    IMG_1130_zpse5e3723a by igotae21

    P8300006 by igotae21

    P8300013 by igotae21

    I sand blasted and primed the headlight brackets and offered them up to the new panel. Looks like it’ll end up fitting ok.

    P9020049 by igotae21

    So I started cleaning up the rust in the engine bay using flap discs and phosphoric acid. Phosphoric acid actually works really well as long as you neutralise it afterwards, but holy Jesus just this little section took ages, so I decided to get the car sand blasted.

    P8310014 by igotae21

    P9020054 by igotae21

    P9020051 by igotae21

    I booked the blaster and turned attention the rear panel in the meantime.

    If you’re going to try and replace the rear panel, here’s how I did it:

    First of all, make sure the boot lid is installed and lined up ok, and take a few photos of the taillight fitment, etc. You should also weld in a few braces to hold the position of the quarter panel once the back is cut out.

    P9020040 by igotae21, on Flickr

    After that, start drilling out the spot welds:

    P9020021 by igotae21, on Flickr

    Once you’ve drilled out all the spot welds, cut through the panel above the taillights and the along the join below the taillights using a grinder with a cut-off disc. Leave a little room to remove the brazed corner joins later on.

    P9020057 by igotae21

    You can then start prying apart the seams. You’ll probably find that you’ve missed a couple of spot welds at this point.

    P9020055 by igotae21

    P9020056 by igotae21

    P9020061 by igotae21

    P9020062 by igotae21

    P9020063 by igotae21

    P9030093 by igotae21

    P9030095 by igotae21

    So with the panel gone, this is what you’re left with:

    P9030089 by igotae21

    P9030128 by igotae21

    Next thing to address is the brazed corner joins. There is braze on top of spot welds, so I found it easiest to use some paint stripper to clean up the join and make the spot welds more visible.

    P9030078 by igotae21

    After removing the paint it was still difficult to see the spot welds, so I started trying to remove the braze. I used a propane or MAPP gas or whatever torch, and placed an old soaked shirt over the quarter panel to prevent too much heat building up, which worked really well. At first, I heated the braze up and used some pliers to gently pull part of the join apart:

    P9030098 by igotae21
    P9030105 by igotae21

    Continue this process until you can figure out where the spot welds are.

    P9030100 by igotae21

    P9030106 by igotae21

    P9030107 by igotae21

    P9030108 by igotae21

    You can see 2 of the 3 spot welds here. The third is located on the tab on the rear panel that wraps around the boot seal channel.

    P9030110 by igotae21

    Once the welds are drilled out with a spot weld cutter, the last pieces of the rear panel can be removed.

    P9030121 by igotae21

    Now you can start grinding smooth the remnants of the spot welds and cleaning up the left over braze. With that done, straighten up the lip on the boot floor with a hammer and dolly and the panel is ready for a test fit.

    P9030081 by igotae21

    P9030083 by igotae21

    P9070149 by igotae21

    P9070150 by igotae21

    P9040134 by igotae21

    P9040136 by igotae21

    P9030131 by igotae21

    At this point, you might notice that the flange on the lower part of the panel prevent the panel from fitting, so I had to bend and hammer the flange in on each side. This slightly changes the profile of the panel, but once the flange is hammered back down, the panel regains the original shape.

    P9040137 by igotae21

    P9040138 by igotae21

    P9040140 by igotae21

    Here you can see how the panel is bent a little, but it now fits in place.

    P9040144 by igotae21

    P9040145 by igotae21

    Once you’re happy with the fitment, clean up all the metal surfaces for welding and brazing. I used weld-through primer for the overlapping welded joints. Use some clamps, and drill some holes for cleco pins.

    P9070146 by igotae21

    P9070147 by igotae21

    P9070151 by igotae21

    Hammer the flanges flat and the panel should regain its shape and fit nicely.

    P9070157 by igotae21

    P9070156 by igotae21

    P9070158 by igotae21

    P9070152 by igotae21

    Once it’s fitted up right you can tack the corners in place and weld the sides.

    P9070159 by igotae21

    P9070160 by igotae21

    P9070166 by igotae21

    P9070167 by igotae21

    P9070161 by igotae21

    Last thing to do is braze the corners and weld the boot floor to the back panel. It wasn’t hard, I just bought some pre-fluxed rods from the hardware store and used the same torch I used to remove the braze originally. The key is to heat the base metal, not the rod directly, otherwise you won’t get a clean join or good flow between the panel gaps. I’ve never brazed anything before, so it turned out alright considering. The join is definitely strong anyway.

    P9070163 by igotae21

    So that’s about it for the rear panel. I’ve never done any bodywork before, so if I can do it I don’t see why anyone else couldn’t.

    With the panel in place, the car was ready to be water blasted. The process uses garnet and water, similar to sandblasting, but keeps the heat down. It seemed to do the job fine. I only got the exterior, boot and engine bay done. With the blasting done a few holes in the welds became visible, which got welded up again. I don’t think I have any photos of the finished welds, but you get the idea.

    P9080169 by igotae21

    P9080170 by igotae21

    Untitled by igotae21

    Untitled by igotae21

    Untitled by igotae21

    Untitled by igotae21

    Untitled by igotae21

    I also got this corner fixed up. I don’t have an after photo at the moment though.

    Untitled by igotae21

    Next up I painted the exterior, boot and engine bay in epoxy primer. I also painted the bonnet, boot lid, front valence and the front guards (including a spare) separately.

    P9140175 by igotae21

    Untitled by igotae21

    P9140183 by igotae21

    P9140185 by igotae21

    P9140187 by igotae21

    Untitled by igotae21

    Untitled by igotae21

    Untitled by igotae21

    Untitled by igotae21

    Untitled by igotae21

    Untitled by igotae21



    Anyway that’s it for now. I’ll keep it updated as I go.

  2. #2
    Join Date
    Feb 2011
    Location
    Bayview, WI
    Posts
    2,918
    My Cars
    1983 BMW 320i M20 Turbo
    Very nice work man! Wow!
    1999 Z3 Coupe 2.8L


    CHECK OUT >>>
    RAGE DRIFT DESIGNS <<< FOR DECALS AND MORE!

  3. #3
    Join Date
    Nov 2007
    Location
    Sacramento, California
    Posts
    4,714
    My Cars
    1980 BMW 320i E21 M10B18

    Post

    Yes, Nice work, , Dont forget to spray an finish coat on the undercarriage while its all accessible , it will not only help reduce transmission of road noise it protects from rust also as small rocks fly up and knock paint off , gets wet from water on the road ,ect, several rubberized sprays that do this, looks good too, Oh include the wheel wells....


    Randy
    Last edited by 320iAman; 09-26-2014 at 05:31 PM.

  4. #4
    Join Date
    Aug 2013
    Location
    gainesville,fl.
    Posts
    2,643
    My Cars
    1977 320i
    So,when are you going to fix the steering wheel? It's on the wrong side. J/k. That's the most pictures I've ever looked at in one sitting. I think bmwreckers is the guy on here with the yellow build for his autistic son? Remember that guys? Keep up the good work and send me your spare bumpers please.oh yeah....electric chrome mirrors...f---k yeah!


  5. #5
    Join Date
    Sep 2005
    Location
    monterey, ca.
    Posts
    14,486
    My Cars
    e21, e30 m3. e46 330ci
    well that just shot my 4gb allowance for this month!
    Tom D

    77 e21 - m42
    88 e30m3
    04 330 dinan3
    84 r1000rt
    02 r1150rs
    all of them gray
    14 f800gsa - red headed stepchild!

  6. #6
    Join Date
    Jul 2010
    Location
    downingtown,pa
    Posts
    2,928
    My Cars
    1978 320i
    wow. great build. those small sixes sure look big. i know torque is fun but any thought to a high compression M10 rebuild? a light nose really keeps the handling crisp. keep up the awesome work. i am amazed at your body work skills.

  7. #7
    Join Date
    May 2010
    Location
    Brisbane, Queensland, Australia
    Posts
    107
    My Cars
    1985 e30 323i
    Quote Originally Posted by gsumzzz View Post
    i know torque is fun but any thought to a high compression M10 rebuild? a light nose really keeps the handling crisp. keep up the awesome work. i am amazed at your body work skills.
    Yeah at the moment I'm not completely sure I'll keep the m20. I loved the m20b23 in the e30 I had, and that's partly why I originally wanted an m20b25 for the e21. Other considerations were originality (not my specific car, but at least m20's were in the 323i's), and the fact that the m20 swap is well documented and reasonably easy (keeping in mind this is my first project), so when I saw a cheap 525i for sale reasonably close to home I thought it was too good to pass up. In hindsight I didn't need to be that quick to find an engine, but whatever. Originally I probably under appreciated the m10's, but at this point I think if I find any problems with my m20 during the rebuild, I might try and find an m42. The e30 318is are still pretty expensive and sought after in Australia though, so I'd probably end up having to get an e36 motor and then find an e30 sump + intake.

    As for my bodywork skills, this is my first go, so I'm sure anyone could do the same. It just takes a lot of time and patience at first.

    Quote Originally Posted by dups View Post
    I think bmwreckers is the guy on here with the yellow build for his autistic son? Remember that guys? Keep up the good work and send me your spare bumpers please.oh yeah....electric chrome mirrors...f---k yeah!
    Yep that's him. Best source of old BMW parts in Brisbane/Gold Coast. Not sure if I prefer the chrome mirrors or not anymore. It's not a pressing issue yet anyway, but maybe I'll have some stuff to sell once I'm finished.

    Quote Originally Posted by 320iAman View Post
    Dont forget to spray an finish coat on the undercarriage while its all accessible
    Yeah I'll definitely get to that once the suspension comes out for powder coating. The underside is pretty good - I'll just wire wheel a couple of spots prior to spraying some of that body schutz crap.


    Cheers for all the replies everyone.

  8. #8
    Join Date
    May 2010
    Location
    Brisbane, Queensland, Australia
    Posts
    107
    My Cars
    1985 e30 323i
    Ok so here's a little update:

    I found a guy wrecking an e21 the other day, so I went round and scavenged what I could. This is what I ended up with:

    - Pop-out window seals (perfect condition and NLA new);
    - Single headlight grills (as above, plus they were cheap);
    - Single headlights (as above, good condition);
    - Pop out windows (rubber and trim in much better condition than the ones on my car);
    - Under dash panel (ie. below steering wheel - free, and a little better than one on my car);
    - Chrome bumpers (good price, good condition, I'm developing a problem)
    - Chrome C-pillar trim (really good condition, new ones are stupidly expensive);
    - Kidney grille (really nice condition).


    PA030001 by igotae21, on Flickr

    PA030002 by igotae21, on Flickr

    PA030004 by igotae21, on Flickr

    PA030005 by igotae21, on Flickr

  9. #9
    Join Date
    May 2010
    Location
    Brisbane, Queensland, Australia
    Posts
    107
    My Cars
    1985 e30 323i
    Ok here's a bit of an update after the couple of weeks I had off over Christmas. My goal was to get the front of the car (radiator support etc) all welded back together and primed, so the first step was to remove the last of the old panels still on the car:

    Untitled by igotae21, on Flickr

    It was just a matter of drilling out a few spot welds and pulling it off:

    Untitled by igotae21, on Flickr

    Untitled by igotae21, on Flickr

    Cleaned up the old seam:

    Untitled by igotae21, on Flickr

    Untitled by igotae21, on Flickr

    Took a break and cleaned up some more bumpers:

    Untitled by igotae21, on Flickr

    Untitled by igotae21, on Flickr

    Also took the new car down the beach:

    Untitled by igotae21, on Flickr

    Next I started the mock up off the new panels:

    Untitled by igotae21, on Flickr

    Untitled by igotae21, on Flickr

    Untitled by igotae21, on Flickr

    Also had to take these little brackets off the old radiator support and clean them up in the sandblaster:

    Untitled by igotae21, on Flickr

    Untitled by igotae21, on Flickr

    Back to the test fitting:

    Untitled by igotae21, on Flickr

    Untitled by igotae21, on Flickr

    Also test fitted the guards, valence, headlights and grills:

    Untitled by igotae21, on Flickr

    Untitled by igotae21, on Flickr

    When I was happy with the fitment, I started welding:

    Untitled by igotae21, on Flickr

    Untitled by igotae21, on Flickr

    Untitled by igotae21, on Flickr

    Untitled by igotae21, on Flickr

    Untitled by igotae21, on Flickr

    Untitled by igotae21, on Flickr

    With the welding done, I painted the front in epoxy primer:

    Untitled by igotae21, on Flickr

    Untitled by igotae21, on Flickr

    Untitled by igotae21, on Flickr

    Untitled by igotae21, on Flickr

  10. #10
    Join Date
    Feb 2009
    Location
    District Nine
    Posts
    17,984
    My Cars
    sold 78 BMW 320i
    Jiminy Cricket, that's a lot of pictures. And a lot of fine work you doing there!

    Just a dozen pictures per task, per post would be even more awesome so we can get to page two of your thread.
    Last edited by epmedia; 01-05-2015 at 03:59 AM.
    Tbd

  11. #11
    Join Date
    May 2010
    Location
    Brisbane, Queensland, Australia
    Posts
    107
    My Cars
    1985 e30 323i
    It's been a while since my last post, so time for an update. Unfortunately progress has been slow. I took a job interstate, and the car spent 2.5 years back in my parents garage. But! I've finally found an affordable storage place that welcomes people who want to work on project cars, and my car has taken the 2000km trip to Melbourne too.

    Some progress has been made nonetheless - in fact plenty of the work in the previous posts was done on holidays while visiting home - but as for new stuff, I replaced the drivers door skin, sandblasted/painted the bonnet and boot hinge/spring mechanisms, and I've done a bunch of fairly invisible body work, priming, filling, etc.


    Some quick photos:






    Last edited by igotae30; 03-30-2017 at 06:49 PM.

  12. #12
    Join Date
    Feb 2020
    Location
    Perth, Western Australia,
    Posts
    6
    My Cars
    1979 BMW 323i
    Hi. How's the build going?. Can I ask where you ordered the panels from, especially the door skin. I'm in Perth, WA and I'm finding it very hard to source new both new and second hand parts. Thanks

Bookmarks

Posting Permissions

  • You may not post new threads
  • You may not post replies
  • You may not post attachments
  • You may not edit your posts
  •