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Thread: Bondo. Twin Turbo Project. 535i. Hate is bad.

  1. #101
    Join Date
    Jul 2009
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    jax, fl
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    1993 M5
    Very unique project you have. and excellent craftmanship.!!!!!!

  2. #102
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    '11 528 Msport, '95 840i
    im very impressed... nice work so far


  3. #103
    Join Date
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    '11 528 Msport, '95 840i
    im very impressed... nice work so far


  4. #104
    Join Date
    Aug 2010
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    Michigan
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    E90 325i
    Wow... Just, wow.
    _Harrison

  5. #105
    Join Date
    Dec 2011
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    MTown
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    2002
    subscribed - this is beautiful.

    I'm no welding connoisseur but those welds look awesome to me - the bends on the 2nd mani are unique indeed, but look sexy.

    do you sell built to order manifolds on here?

  6. #106
    Join Date
    May 2008
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    Celle, Germany
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    528
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    E30,E24,E34,E46,E39 M5..
    sweet, nice work
    1985 635csi euro MT
    1998 328i
    2001 330i Touring
    2005 330d Touring
    1991 Audi 200 20v - 455 awhp

  7. #107
    Join Date
    May 2009
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    Vancouver, BC, Canada
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    '89 535i/5 speed
    Thanks guys. I did about a 1 year stint a few years ago making and selling manifolds for other makes, but I'm "retired" from that work now.

    I try hard to just do this stuff as a hobby these days - I do maybe 1 turbo setup a year or so for local guys but that's about it.

    The thing with TIG welding is you really need to do it every day in order to keep your skill level up. I do it enough to be ok at it, but I don't do it enough to be good at it.

  8. #108
    Join Date
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    Michigan
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    E90 325i
    so you made those manis? damn.
    _Harrison

  9. #109
    Join Date
    May 2009
    Location
    Vancouver, BC, Canada
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    453
    My Cars
    '89 535i/5 speed
    Yes all of this is "home made" in my garage.

    This sort of build would be prohibitively expensive if all of the custom work was farmed out to a "professional"
    Not to mention it would take forever. I expect the turn around start-to finish on this build will be about 8 months.
    Last edited by Captain Bondo; 01-03-2012 at 01:18 PM.

  10. #110
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    Jul 2006
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    Toronto canada
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    91 Bmw 525
    update?
    F*CK

  11. #111
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    540i6, 540iA, RX7, RdBlk
    Quote Originally Posted by 535ipower View Post
    ...good to see a fellow t-bricker tearing into an e34...
    I can't believe it took till someone else said it to realize why your name was familiar to me... t-brickers are coming out of the woodwork around here. Lol.

    Quote Originally Posted by Captain Bondo View Post
    The thing with TIG welding is you really need to do it every day in order to keep your skill level up. I do it enough to be ok at it, but I don't do it enough to be good at it.
    Dude, you do fine at this stuff - don't let Nathan's work make you think yours isn't good enough to sell, 'cause I'd be one to pay for custom work of the quality yours is. I for one would love to be able to tackle projects like this (starting with my brick, since it's already boosted ), but I need to acquire a workspace first, and then some nice toys like a decent welder. Then with several years of practice, I hope to be able to make threads like this of my own. But until then, I'm loving it and looking forward to more.

    Fox

    P.S. I won't cry about occasional pics of the brick here.


  12. #112
    Join Date
    Jan 2009
    Location
    Marlborough Ma
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    838
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    1995 540i, 740turbobrick
    Quote Originally Posted by K Fox View Post
    I can't believe it took till someone else said it to realize why your name was familiar to me... t-brickers are coming out of the woodwork around here. Lol.

    I saw the volvo i was like wait... Then the name woahh super familiar.. Noo wayy!! haha

    Being at TurboBricks has motivated me to doo so much more not just to the brick but to the e34 as well.

    Keep up the good work bondo, deff motivational.
    E34 540i decatted, Bosch design III, custom exhaust, 16" style 5's, 18mm rear sway bar

  13. #113
    Join Date
    May 2009
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    Vancouver, BC, Canada
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    '89 535i/5 speed
    I did make and sell a couple dozen or so manifolds back in the day, I just don't have the time any more.


    Speaking of not having time, I haven't done much recently.

    I did get a shipment of mandrel bends, stainless flex sections, and silicone couplers from ATP today, though. So I have the parts needed to fab intercooler piping, downpipes, and exhaust now.

    Once that is done along with a little more wiring, I'll have to decide what to do about paint/body.

  14. #114
    Join Date
    Mar 2010
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    Marin, CA
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    1989 535i Manual
    Quote Originally Posted by Captain Bondo View Post
    I did make and sell a couple dozen or so manifolds back in the day, I just don't have the time any more.


    Speaking of not having time, I haven't done much recently.

    I did get a shipment of mandrel bends, stainless flex sections, and silicone couplers from ATP today, though. So I have the parts needed to fab intercooler piping, downpipes, and exhaust now.

    Once that is done along with a little more wiring, I'll have to decide what to do about paint/body.
    Wait so is the engine stuff done? Can we see piicssss???

  15. #115
    GGray's Avatar
    GGray is offline Did someone say racetrack BMW CCA Member
    Join Date
    Aug 2003
    Location
    Christiansburg,Va.
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    A few BMW's...
    pretty nice fab work!
    Gary Gray



    If you can take it apart you can make it faster!

  16. #116
    Join Date
    Mar 2008
    Location
    Meldrum Bar Park
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    E34
    I can't wait to see the end of this...


  17. #117
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    Jul 2011
    Location
    croatia
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    38
    My Cars
    1993 bmw m5
    Very unique project you have

    congras

  18. #118
    Join Date
    Jun 2011
    Location
    San Francisco, California
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    95' 540/6.91' 535/5 RIP
    You're living the dream man.....I drooled a little bit more every time I clicked to the next page. Nice work!

  19. #119
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    Jan 2012
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    Illinois
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    1984 Volvo 242
    Over from tbricks to peep the progress.

    Lookin good!

  20. #120
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    May 2002
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    West of I-270
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    325xiT E46
    Hmm, I have left over snails including part or all of a t3/t4, mandrel bends, etc from my volvo 240+t project so I'm wondering how easy it is to do this on a M30 engine. Does anyone make exhaust manifolds?

  21. #121
    Join Date
    Aug 2009
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    Greeley, CO
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    540i6, 540iA, RX7, RdBlk
    Quote Originally Posted by SteveMD View Post
    Hmm, I have left over snails including part or all of a t3/t4, mandrel bends, etc from my volvo 240+t project so I'm wondering how easy it is to do this on a M30 engine. Does anyone make exhaust manifolds?
    Try a quick search over in the FI section - there's a lot of info there. And to answer the question, yes.

    Fox


  22. #122
    Join Date
    Jan 2012
    Location
    stillwell, kansas
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    57
    My Cars
    95 535i
    damn brother this shit is sick! ill pm u i gotta question, but we need an update and more pics!

  23. #123
    Join Date
    Jan 2008
    Location
    UK
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    95 525i
    good stuff, so it can be done
    would love to try this, but right hand drive, m50, and 2 turbos won't all work in the same e34
    Long time E34 owner
    Now E39 530D touring Sport Auto

  24. #124
    Join Date
    May 2007
    Location
    Long Island
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    3,712
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    E34 535i
    updates?

  25. #125
    Join Date
    Jan 2009
    Location
    Marlborough Ma
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    1995 540i, 740turbobrick
    Quote Originally Posted by SteveMD View Post
    Hmm, I have left over snails including part or all of a t3/t4, mandrel bends, etc from my volvo 240+t project so I'm wondering how easy it is to do this on a M30 engine. Does anyone make exhaust manifolds?
    Turbo charging dynamics makes a m30 turbo manifold with a t4 flange. http://www.turbochargingdynamics.com..._Manifolds.php

    If you know the concept of what you need to do get to it

    Any updates on this?
    E34 540i decatted, Bosch design III, custom exhaust, 16" style 5's, 18mm rear sway bar

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