Results 1 to 18 of 18

Thread: Removal of Ignition Tumbler

  1. #1
    Join Date
    Jul 2005
    Location
    Colorado
    Posts
    909
    My Cars
    1979 320i 2013 VW CC

    Removal of Ignition Tumbler

    How to easily remove an ignition tumbler without a working key or having to remove the ignition switch .

    1. Disconnect the battery.

    2. Remove the lower dash panel, lower steering column cover, and the ignition bezel.

    3. Locate the hump protruding from the casing around the ignition switch (see photo).

    4. On the hump you will notice it looks as if it has already been drilled an 1/8 of an inch, drill it all of the way through the top of the switch(not the the steering column) with a 3/16 drill bit (whatever you feel will do the job).


    5. Now you will need a tool the slide into the drilled hole and push the tumbler spring towards the front of the car. I used an old bicycle spoke with the curved end cut off and it worked very well (see photo)


    6. Turn the key if you have one and pull the ignition out while you are compressing the spring.



    7. Clean out and grease the interior of the ignition switch.



    8. A little more on the tumbler can't hurt.


    9. Slide the new tumbler into the ignition switch.

    10. Replace ignition bezel and lower panels (possibly some paint?).
    Last edited by 1979BMW; 03-02-2010 at 01:14 AM.

  2. #2
    Join Date
    Oct 2008
    Location
    Northern, California
    Posts
    1,740
    My Cars
    1982 323i e21
    Very well done! Can I change the electronic switch with this method?
    My Website

    1982 323i

    Under the Hood:

    M20B23, Dogleg tranny, K&N Box Air Filter, Hayden 11inch Pusher Fan, redline tranny/diff fluid, Dual Exhaust,3.45 open.
    Braking/Suspension:
    Steel brake lines in front, front/rear 323i disks, Front and Rear Strut Braces, Lower Alpina(Ken) Bar, Kmac Camber/Castor Plates(Raise the front 1 inch), PolyUrethane Steering Rack Mounts, Rims = RG alloy wheel set (BBS design) silver 6x13“ KBA 40324, Tires: Sumitomo 195/60/13, Struts: Bilstien HDs Springs: Stock
    Body:
    087-Graphit-metallic, Euro Bumpers, BBS Valance, Foha Rear Spoler, Yellow Hella High Beams
    Interior:
    Recaro Front Seats, Sports Steering Wheel, Kph 220 Speedometer, Vacuum gauge, Air/Fuel Gauge

  3. #3
    Join Date
    Jul 2005
    Location
    Colorado
    Posts
    909
    My Cars
    1979 320i 2013 VW CC
    I believe you would need to slot the column bolts and remove the upper cover to do so.

  4. #4
    Join Date
    Jun 2009
    Location
    Napa Valley
    Posts
    1,380
    My Cars
    1983 320i
    Very cool. Ordering tomorrow.

  5. #5
    Join Date
    Feb 2009
    Location
    District Nine
    Posts
    17,984
    My Cars
    sold 78 BMW 320i
    Friggin "A" Bubba - you did it !!!

    G323 - the electric switch is secured by a "tiny" screw on the lock mechanism. You do not have to dremel the dome bolts to get it out. Just follow the previous thread about dropping/flexing the column if needed... I forget the process...sorry .
    http://forums.bimmerforums.com/forum....php?t=1290067
    Last edited by epmedia; 03-02-2010 at 01:53 AM.
    Tbd

  6. #6
    Join Date
    Nov 2009
    Location
    Orange County, CA
    Posts
    67
    My Cars
    E21, 2002, Datsun510
    sweet! good to know and perfect timing!

  7. #7
    Join Date
    Dec 2008
    Location
    Peninsula, Bay Area
    Posts
    144
    My Cars
    80 e21 323i,02 e46 m3
    i have been having problems with my ignition as you have to put some muscle into the last position to start the car and the turn it back slightly to keep the starter motor from continuing to turn. i tried this method by drilling he hole and have had no luck. the cylinder is in there solid as a rock. after removing the entire panel out and toying with it the key now does not want to turn past position 1. not to mention the cap on the back of the cylinder with the springs and grounds came apart. anyone have any idea how it goes back together, and any remedies for my now jacked up cylinder? im curently soaking it with some seafoam

  8. #8
    Join Date
    Sep 2005
    Location
    monterey, ca.
    Posts
    14,486
    My Cars
    e21, e30 m3. e46 330ci
    the problem appears to be the electrical switch not the lock. now that the switch has been disassembled, you'll have to piece it back together. might be easier to get a new one or from a wreaking yard.

    i took mine apart for repair, but did not take pictures. there should be (i believe) 3 springs and a floating contact.
    Tom D

    77 e21 - m42
    88 e30m3
    04 330 dinan3
    84 r1000rt
    02 r1150rs
    all of them gray
    14 f800gsa - red headed stepchild!

  9. #9
    Join Date
    Aug 2007
    Location
    CT USA
    Posts
    3,922
    My Cars
    1982 323i Baur & 6 more


    Nice work, 1979BMW! These two pics are great in that they show pretty clearly exactly what you did: the first one shows the spring retaining clip that needs to be pressed in by your bicycle spoke; the second shows the tip of the spoke protruding into the cylinder where it can contact and depress that spring. When the retaining spring is depressed, it allows the tumbler to be pulled out by the key. Great job!
    Tom
    SE Connecticut
    1982 323i Baur, 1977 320i (carbed),
    1978 320i (parts)
    1991 325ix 5 speed, 1989 325ix (winter),
    1989 325ic (summer)
    1973 2002 Malaga (with frosting)
    1975 Mercedes W115 300D (The Departed)
    the late 1979 323i Euro (project, Now Departed)

    Visit my blog: Baurspotting
    http://baurspotting.blogspot.com/

    BWR PWR!

  10. #10
    Join Date
    Oct 2006
    Location
    Eugene, OR
    Posts
    394
    My Cars
    99 E46 328i
    Now we just need a write up on how to change the pins inside to fit the same key as my locks.

  11. #11
    Join Date
    Dec 2008
    Location
    Peninsula, Bay Area
    Posts
    144
    My Cars
    80 e21 323i,02 e46 m3
    yea its definitely the switch, just thought it would be easier to remove the cylinder, and clean it out then reconnect. not an option now, i have to try to remember how to put the switch back together as when it came out the contacts and springs fell out. once i figure how it goes back together ill post pics for anyone who needs them. wish me luck

  12. #12
    Join Date
    Oct 2010
    Location
    Central Jersey
    Posts
    828
    My Cars
    1979 335i
    Why didn't I see this when I did my ignition woulda saved me alot of headaches

  13. #13
    Join Date
    Oct 2011
    Location
    Los Banos, CA
    Posts
    1,470
    My Cars
    E90- Prev(E21s,E30s,E28)
    I just wanted the newbies to know:

    It took me longer to get the kick panel, out than to do this

    Key feels great now!

    Saved $$$ hundreds?

    This should be in the DIY

    Thank you!!

    I love this forum
    Last edited by gusm325; 06-11-2013 at 12:00 PM.
    2011-E90 328i 6 speed manual.

  14. #14
    Join Date
    Apr 2009
    Location
    Auburn, CA
    Posts
    433
    My Cars
    1980 320iS, 1970 2002
    This is an excellent write-up. Needed it yesterday, when I wasn't able to turn the key in my Alpina. It worked just as explained. New tumbler is on its way.
    Thanks for having such a great bunch of people in this forum.
    Dieter

  15. #15
    Join Date
    Oct 2006
    Location
    Temecula, land of wines
    Posts
    1,004
    My Cars
    01 740iL, 80 320i,
    I bought a new tumbler with a set of keys from ebay (possibly a member) for $25. With the help of this write-up, the whole swap took about 10mins. The most time consuming portion was finding a tool, with the right angle, to depress the spring. Thanks for the write-up, worked like a charm.

  16. #16
    Join Date
    Apr 2017
    Location
    North Carolina
    Posts
    1
    My Cars
    1981 320i
    I have probably stupid ? I just replaced Ignition switch and tumbler along with steering lock. All wire hooke up except I cannot figure out where the two wires go that were pictured above the steering lock

  17. #17
    Join Date
    Oct 2013
    Location
    Killingly, Ct. USA
    Posts
    2
    My Cars
    1979 BMW 323i BAUR
    I got tumbler out and pin at key end of sleeve but still cannot get the tumbler sleeve out to replace electrical switch element. I can only move the sleeve about 1/8 inch in and out. I tried tapping back of electrical switch but no help. Something else seems to be holding it in place. What do I do next to release sleeve?

  18. #18
    Join Date
    Feb 2009
    Location
    District Nine
    Posts
    17,984
    My Cars
    sold 78 BMW 320i
    Quote Originally Posted by jtgeiger View Post
    I got tumbler out and pin at key end of sleeve but still cannot get the tumbler sleeve out to replace electrical switch element. I can only move the sleeve about 1/8 inch in and out. I tried tapping back of electrical switch but no help. Something else seems to be holding it in place. What do I do next to release sleeve?
    Please review this other thread too for a possible remedy.
    https://www.bimmerforums.com/forum/s...on-switch-lock
    Tbd

Bookmarks

Posting Permissions

  • You may not post new threads
  • You may not post replies
  • You may not post attachments
  • You may not edit your posts
  •