How to easily remove an ignition tumbler without a working key or having to remove the ignition switch .
1. Disconnect the battery.
2. Remove the lower dash panel, lower steering column cover, and the ignition bezel.
3. Locate the hump protruding from the casing around the ignition switch (see photo).
4. On the hump you will notice it looks as if it has already been drilled an 1/8 of an inch, drill it all of the way through the top of the switch(not the the steering column) with a 3/16 drill bit (whatever you feel will do the job).
5. Now you will need a tool the slide into the drilled hole and push the tumbler spring towards the front of the car. I used an old bicycle spoke with the curved end cut off and it worked very well (see photo)
6. Turn the key if you have one and pull the ignition out while you are compressing the spring.
7. Clean out and grease the interior of the ignition switch.
8. A little more on the tumbler can't hurt.
9. Slide the new tumbler into the ignition switch.
10. Replace ignition bezel and lower panels (possibly some paint?).
Last edited by 1979BMW; 03-02-2010 at 01:14 AM.
Very well done! Can I change the electronic switch with this method?
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1982 323i
Under the Hood:
M20B23, Dogleg tranny, K&N Box Air Filter, Hayden 11inch Pusher Fan, redline tranny/diff fluid, Dual Exhaust,3.45 open.
Braking/Suspension:
Steel brake lines in front, front/rear 323i disks, Front and Rear Strut Braces, Lower Alpina(Ken) Bar, Kmac Camber/Castor Plates(Raise the front 1 inch), PolyUrethane Steering Rack Mounts, Rims = RG alloy wheel set (BBS design) silver 6x13“ KBA 40324, Tires: Sumitomo 195/60/13, Struts: Bilstien HDs Springs: Stock
Body:
087-Graphit-metallic, Euro Bumpers, BBS Valance, Foha Rear Spoler, Yellow Hella High Beams
Interior:
Recaro Front Seats, Sports Steering Wheel, Kph 220 Speedometer, Vacuum gauge, Air/Fuel Gauge
I believe you would need to slot the column bolts and remove the upper cover to do so.
Very cool. Ordering tomorrow.
Friggin "A" Bubba - you did it !!!
G323 - the electric switch is secured by a "tiny" screw on the lock mechanism. You do not have to dremel the dome bolts to get it out. Just follow the previous thread about dropping/flexing the column if needed... I forget the process...sorry .
http://forums.bimmerforums.com/forum....php?t=1290067
Last edited by epmedia; 03-02-2010 at 01:53 AM.
Tbd
sweet! good to know and perfect timing!
i have been having problems with my ignition as you have to put some muscle into the last position to start the car and the turn it back slightly to keep the starter motor from continuing to turn. i tried this method by drilling he hole and have had no luck. the cylinder is in there solid as a rock. after removing the entire panel out and toying with it the key now does not want to turn past position 1. not to mention the cap on the back of the cylinder with the springs and grounds came apart. anyone have any idea how it goes back together, and any remedies for my now jacked up cylinder? im curently soaking it with some seafoam
the problem appears to be the electrical switch not the lock. now that the switch has been disassembled, you'll have to piece it back together. might be easier to get a new one or from a wreaking yard.
i took mine apart for repair, but did not take pictures. there should be (i believe) 3 springs and a floating contact.
Tom D
77 e21 - m42
88 e30m3
04 330 dinan3
84 r1000rt
02 r1150rs
all of them gray
14 f800gsa - red headed stepchild!
Nice work, 1979BMW! These two pics are great in that they show pretty clearly exactly what you did: the first one shows the spring retaining clip that needs to be pressed in by your bicycle spoke; the second shows the tip of the spoke protruding into the cylinder where it can contact and depress that spring. When the retaining spring is depressed, it allows the tumbler to be pulled out by the key. Great job!
Tom
SE Connecticut
1982 323i Baur, 1977 320i (carbed),
1978 320i (parts)
1991 325ix 5 speed, 1989 325ix (winter),
1989 325ic (summer)
1973 2002 Malaga (with frosting)
1975 Mercedes W115 300D (The Departed)
the late 1979 323i Euro (project, Now Departed)
Visit my blog: Baurspotting
http://baurspotting.blogspot.com/
BWR PWR!
Now we just need a write up on how to change the pins inside to fit the same key as my locks.
yea its definitely the switch, just thought it would be easier to remove the cylinder, and clean it out then reconnect. not an option now, i have to try to remember how to put the switch back together as when it came out the contacts and springs fell out. once i figure how it goes back together ill post pics for anyone who needs them. wish me luck
Why didn't I see this when I did my ignition woulda saved me alot of headaches
I just wanted the newbies to know:
It took me longer to get the kick panel, out than to do this
Key feels great now!
Saved $$$ hundreds?
This should be in the DIY
Thank you!!
I love this forum
Last edited by gusm325; 06-11-2013 at 12:00 PM.
2011-E90 328i 6 speed manual.
This is an excellent write-up. Needed it yesterday, when I wasn't able to turn the key in my Alpina. It worked just as explained. New tumbler is on its way.
Thanks for having such a great bunch of people in this forum.
Dieter
I have probably stupid ? I just replaced Ignition switch and tumbler along with steering lock. All wire hooke up except I cannot figure out where the two wires go that were pictured above the steering lock
I got tumbler out and pin at key end of sleeve but still cannot get the tumbler sleeve out to replace electrical switch element. I can only move the sleeve about 1/8 inch in and out. I tried tapping back of electrical switch but no help. Something else seems to be holding it in place. What do I do next to release sleeve?
Please review this other thread too for a possible remedy.
https://www.bimmerforums.com/forum/s...on-switch-lock
Tbd
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