I've been having many of the same problems with my cooling system as fr2000 and with the car going into the shop for some other work intend to get leakdown test and hope it's not headgasket.
That said, I too have had a helluva time bleeding the system - 95 M# with S50, track only car, Mishimoto X-Line rad for s54, had to remove the factory shroud for electric fan installation (and it wouldn't fit on this rad anyway) and THEREFORE cannot properly attach the existing coolant expansion tank. It is presently zip tied but looking for a more durable non-ghetto option.
I want to go the route of the Canton or similar aluminum overflow/expansion tank a la Benaj above, hopefully this picture
http://img716.imageshack.us/img716/2208/cantontank2.jpg
but cannot figure out why the additional "tank" (i.e., gatorade bottle) is needed. The stock tank has one "inflow" at the top (which is the overflow tube) and the "outflow" at the bottom (which is the means by the coolant travels to fill the system). Why cant you hook up the overflow tube to the barbed fitting on the neck and the outflow hose at the bottom of the tank and NOT use the AN bung/port on the side? Am I missing something? Or is the addition of the plastic bottle overflow somehow the solution to my coolant system bleeding problem?
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