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Thread: E39 LS1 Swap Completed

  1. #1
    Join Date
    Oct 2006
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    Naperville, IL
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    2,462
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    1998 540i

    E39 LS1 Swap Completed

    I just finished up my e39 LS1 swap - http://forums.bimmerforums.com/forum....php?t=1517185

    So far I am really enjoying the E39
    Rob
    Prior projects:
    1998 540i with 6.6 LS2/T56 Chevy Power
    - pictures and details
    1992 325i with 6.6 LS2/T56 Chevy power - pictures and details
    1995 M3 with 6.6 LS2/T56 Chevy power - pictures and details




  2. #2
    Join Date
    May 2009
    Location
    Austin
    Posts
    3,078
    My Cars
    E39, E46M
    That's badass! Shouldn't it be a 566i though? You got an LSD in the back?

    You should pull on some E39 M5s.

    Edit: It says LS1 here, but LS2 in that thread?
    Last edited by newton22; 08-30-2010 at 09:26 AM.

  3. #3
    Join Date
    Jul 2007
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    Adelaide, 'straya mate
    Posts
    3,048
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    '08 135is and '02 540
    jealous

  4. #4
    Join Date
    Apr 2010
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    Sydney, Australia
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    288
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    1999 540i
    Nice sleeper.

    Not a push rod fan but well done.

  5. #5
    Join Date
    May 2009
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    Los Angeles, CA
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    2020 X3M, Camry
    looks sweet! I would love to do that! looks pretty sweet. Do you have a detailed list of all you had to get to do the swap? if so you should pm me... I'm considering alot of things nowadays... kinda wanted to see what it would take to do one of these...

  6. #6
    Join Date
    Nov 2009
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    Campbell, CA, United States
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    2002 BMW M5
    rao,

    That is one sick build man. I like the fact that it's a BMW with a Chevy power plant & on the top of that 6-speed manual there is a Ford Mustang Cobra shift knob... !

  7. #7
    Join Date
    Oct 2006
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    Naperville, IL
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    1998 540i
    Quote Originally Posted by newton22 View Post
    That's badass! Shouldn't it be a 566i though? You got an LSD in the back?

    You should pull on some E39 M5s.

    Edit: It says LS1 here, but LS2 in that thread?
    I installed a M% rear diff and it works The block is technically a LS2, but the electronics are LS1, the heads are L92, the intake manifold L76 so even I get mixed up sometimes


    Quote Originally Posted by Dat Aus View Post
    jealous
    Thanks

    Quote Originally Posted by Monty540 View Post
    Nice sleeper.

    Not a push rod fan but well done.
    I agree, push rods don't work very well


    Quote Originally Posted by Musicman132 View Post
    looks sweet! I would love to do that! looks pretty sweet. Do you have a detailed list of all you had to get to do the swap? if so you should pm me... I'm considering alot of things nowadays... kinda wanted to see what it would take to do one of these...
    I used 3/8" steel plate to make the mounts; it is all basic hot rodding

    If you want to alk specifics,, PM or e-mail me.

    Quote Originally Posted by Kevin Da Clean1 View Post
    rao,

    That is one sick build man. I like the fact that it's a BMW with a Chevy power plant & on the top of that 6-speed manual there is a Ford Mustang Cobra shift knob... !
    Sharp eye
    Rob
    Prior projects:
    1998 540i with 6.6 LS2/T56 Chevy Power
    - pictures and details
    1992 325i with 6.6 LS2/T56 Chevy power - pictures and details
    1995 M3 with 6.6 LS2/T56 Chevy power - pictures and details




  8. #8
    Join Date
    Feb 2009
    Location
    Sav. Ga/Atl. Ga
    Posts
    687
    My Cars
    E39
    Is it just me, or do the majority of the pictures not work?

  9. #9
    Join Date
    May 2004
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    Ohio
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    5,663
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    540i/6, 02 Excursion Pow
    Nice!!
    "If everything seems under control, you're not going fast enough. - Mario Andretti"

  10. #10
    Join Date
    Jun 2009
    Location
    North Pekin,IL.
    Posts
    256
    My Cars
    1997 540i /6
    Very cool. we do a lot of LS swaps, but mostly in street rods. I have been playing with the idea of swapping on into my 540i/6 but just waiting for it to die. 179000miles and counting.

  11. #11
    Join Date
    Oct 2006
    Location
    Naperville, IL
    Posts
    2,462
    My Cars
    1998 540i
    Now with Forced Induction

    I ended up changing my plans completely and went with a TVS1900 Supercharger. I had to switch back to cathedral port heads (so I am selling my L92 top end setup). It took a little work, but I am happy with the results. I plan on running 8-10 psi of boost eventually, but for now I have a larger pulley installed which should give around 6 psi of boost. I still have to do the tuning, but at least it is back together and working

    Pics:











    I used Radiator black on the top part of the heat exchanger, it was a little too much with the whole thing shiny.






    Rob
    Prior projects:
    1998 540i with 6.6 LS2/T56 Chevy Power
    - pictures and details
    1992 325i with 6.6 LS2/T56 Chevy power - pictures and details
    1995 M3 with 6.6 LS2/T56 Chevy power - pictures and details




  12. #12
    Join Date
    Mar 2005
    Location
    Charleston, SC
    Posts
    1,234
    My Cars
    99 528iT
    Woooooooo!

    That is unbelievable. Such a great swap...
    :: 1999 BMW 528iT ::
    LS3 / T56 swapped

  13. #13
    Join Date
    Sep 2010
    Location
    surrey, bc canada
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    104
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    97 540i
    now thats badass!!!

  14. #14
    Join Date
    Jun 2005
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    Atlanta/Canada
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    '00 M5 '02 325xit
    Wow very nice build!

    You make this M5 owner jealous.

    I would consire this as an option if my s62 ever quits on me.

    Did you fabricated you mounts yourself? what were the major challenges with this swap?

  15. #15
    Join Date
    Feb 2010
    Location
    Ottawa
    Posts
    185
    My Cars
    2003 540 sport package
    Now if you could just somehow fit the 540 engine cover over it. Nice job..if it wasn't for hot rodders..we wouldn't have cool cars to begin with, ...just smart cars..and skoda's...maybe one of those lada 4x4 boxes.

  16. #16
    Join Date
    Nov 2010
    Location
    Boston, MA
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    165
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    1999 BMW 528i Sedan
    That is awesome, great job.

    I don't mean any disrespect, I'm just a complete noob to BMWs (bought my first one last November), but I was wondering why the LS1 seems to be such a popular motor to put in these cars. As far as I know, the Germans make some very nice, and powerful, V8s. I guess they're typically more expensive or more complicated to swap in?

    Nevertheless, great build, I'm jealous.

  17. #17
    Join Date
    Nov 2010
    Location
    Socal
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    49
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    496Ci
    Nothing is as cheap, small, light, and reliable, no matter what everyone likes to say. There are advantages to BMW engines, Toyota Engines, and Honda engines, but at the end of the day your speed for dollar can hardly be better spent than on an LSX. Cool project, cant wait to see what it lays down with the blower. What cam?

    Ian

  18. #18
    Join Date
    Oct 2009
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    South California
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    01/1999 540iT 6speed
    Quote Originally Posted by njgilligan View Post
    That is awesome, great job.

    I don't mean any disrespect, I'm just a complete noob to BMWs (bought my first one last November), but I was wondering why the LS1 seems to be such a popular motor to put in these cars. As far as I know, the Germans make some very nice, and powerful, V8s. I guess they're typically more expensive or more complicated to swap in?

    Nevertheless, great build, I'm jealous.
    LS1 is small, compact, cheap, POWERFULL and reliable (and also fuel efficient too). The bmw v8 engines such as m62 are hard to build, parts are expansive and they are Pretty much UNTuneable to your specific needs. usually just the computers and wiring (plus programing and coding) for a m62 swap will cost you more money then a ls1 with just 50K miles.

    Current: 01/1999 540iT Wagon 6speed swapped
    Parting: 06/2001 740i sport..PARTING OUT
    Sold: 01/2001 740i Sport
    Sold: 1999 540i/6speed black on black sport
    First BMW: 1997 540i (said goodbyes to her on 02/23/2012 after complete part out..326K miles on the clock)
    A redline a day will keep the repairs away


  19. #19
    Join Date
    Apr 2003
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    So Cal
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    718
    My Cars
    98 Z3 2.8 Dinan
    Rao, very nice job - congratulations!

    I really like the way you did this with the stock airbox, exhaust, etc. (pre-SC). Heck, I doubt most smog techs would know this wasn't the factory engine (intake manifold looks ver similar), particularly if you fastened the bmw engine cover onto the engine. Wouldn't be too hard -- would just need to mount those steel brackets.

    Anwyay, I have a few questions for you relating to smog and chassis:

    1) You may not have to worry about this, but in California we have stringent smog checks. Is the OBD2 port functional? Does this pass smog?

    2) What year engine did you use? Is there much broken stuff/warning lights related to using the GM ecu?

    3) Would it have been any harder to do this starting with a straight 6 6 528 or 530? Was thinking those might be cheaper and also have nicer rack and pinion steering, but maybe the engine compartment is not as accomodating? Then again, I guess that would also throw off the smog techs when they see 8 cylinders instead of 6.

    Again, congrats...would love to get more info if you have a minute.
    Last edited by peakay; 01-04-2011 at 11:45 PM.
    1998 BMW Z3 2.8 Dinan Supercharged

    Went down the rabbit hole with Alfas for a few years...
    Prior BMWs: '70 2002, 82 323i Euro, 92 325is, 99 540i/6 Dinan, 00 540i Wagon, 2008 335i vert N54

  20. #20
    Join Date
    Jan 2005
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    So. New Jersey
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    99' 528i
    Awesome dude!!!

    Still have the stock exhaust? Does it sounds like the GM's rumbles notes?

  21. #21
    Join Date
    Nov 2010
    Location
    Socal
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    49
    My Cars
    496Ci
    The swap could get ok'd by CARB IF the engine block, wiring harness, and computer come from a car (not a truck), the same year or newer, obviously remains stock between the MAF and the cats, and retains all the other related smog equipment; evap, diagnostic equipment, etc...

    Ian

  22. #22
    Join Date
    Oct 2006
    Location
    Naperville, IL
    Posts
    2,462
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    1998 540i
    I went to the dyno a few weeks ago - still some work to be done on the tune, but all in all not bad





    For the video hounds (no the guy in the car is not me) the car is very quiet until you open it up - [ame="http://www.youtube.com/watch?v=s5XMRH0U-Ek"]YouTube - 2011-04-20 - At the Dyno[/ame]
    Rob
    Prior projects:
    1998 540i with 6.6 LS2/T56 Chevy Power
    - pictures and details
    1992 325i with 6.6 LS2/T56 Chevy power - pictures and details
    1995 M3 with 6.6 LS2/T56 Chevy power - pictures and details




  23. #23
    Join Date
    Nov 2006
    Location
    Minneapolis,MN
    Posts
    2,260
    My Cars
    2003 M5, 2014 535i
    This thing should be awarded E39 sleeper of the year. Any plans to take it down the 1/4?

    2003 M5 LSx l 6 Spd Manual l 4.10 LSD
    Build Thread
    The chassis must always be regarded as a means to an end and never as an end itself

  24. #24
    Join Date
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    Costa Rica
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    Blown 528i, KE30, Pathy
    Holy crap! That thing was going to take off!!!
    Resident Third World Country Advisor

  25. #25
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    Mainly GTA
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    740SE, STi

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