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Thread: 1996 M3 Turbo V3 Build Thread

  1. #1
    Join Date
    Oct 2005
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    Pensacola, FL
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    2001 540i/6

    1996 M3 Turbo V3 Build Thread

    Since I never really had a "build thread" the first time around, mostly because it wasn't a very exciting build IMHO, I decided to do a "rebuild" thread on the second iteration of my turbo M3. This all came about because I was unable to sell the car for any decent money (not even a nibble at 17k!) so screw it, I'll keep it and turn it into the street car I want it to be. This "rebuild" will encompass changing some stuff mostly.

    Basically:

    Stock S52 w/ Undercut 10mm ARPs & .140 HG ---> 84.5mm Bore/S52crank/Eagles/Wiseco 9.0:1/10mm ARP2K Studs/Stock HG
    Pantera EFI 882C ECU ---> Autronic SM4
    .63 T3 exhaust housing ---> .82 exhaust housing (SC6176E)

    I am also going to change my IC piping to a high run config so I can run an under panel, hook up my scavenge pump, and nail down a few other odds and ends.

    I will be retaining my AA IC core (for now), AA T3 manifold (for now), and current fuel setup (walbro, 55lb, for now).

    After building the engine I eventually want to goto a T4 based PT67, but I do not have the cash to build an engine and buy the fuel system/turbo system now. I will be shooting for around 550whp on the SC61. The rest of the build will have to come in stages later.


    I already have a block on the way (M50NV) and as soon as I get my E30 sold will be ordering the rest of the pieces to get this started.



    Any input on the engine build before I get started (I have never built a piston engine) is greatly appreciated, or any other concerns. Hopefully lots of pretty pictures from namike's DSLR will follow as things progress slowly. I didn't want to make a thread until I actually got started, but the forum was hurting for non-argumentative content, so I started it.
    Daniel Rogers
    2001 540i/6

  2. #2
    Join Date
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    2001 540i/6
    Hahah won't let me edit the title, but it was brought to my attention that this is actually version 4.0 as I did have a blower on the car at one point.
    Daniel Rogers
    2001 540i/6

  3. #3
    Join Date
    Jul 2004
    Location
    Pensacola, FL USA
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    474
    My Cars
    1996 BMW M3 + Turbo
    Show some SM4 love in da club!









    Since I'm sure there are not a lot of people who have seen an Autronic up and close, I figured I'd toss up a few pictures. The one end of the box has the connector for the main harness, status LED, the barb for the internal 4.4BAR MAP sensor, and also the 1/8" mini plug that you plug the 9 pin serial adapter into.
    Michael J. Gallagher
    Pensacola, Florida
    1999 BMW 328is Dedicated Track Car - JRZ RS One, 3 clutch 3.64 LSD, BW Exhaust, NLR Wing, HD Motorsports splitter, AIM PDM32/SmartyCam3, 2850lbs with driver+fuel

  4. #4
    Join Date
    Jul 2004
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    Pluto
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    My Cars
    93 325iS
    Badass!! I look forward to the update!

  5. #5
    Join Date
    Oct 2005
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    As I am about to begin taking my car down, I wonder if it would be worth it to goto a 67mm/T3 hybrid. I really want a full t4 67 down the road, I just can't swing the manifold and the engine build all at once.

    What say ye BF.C FI at large? Is the 67mm just too much compressor for a tiny .82 T3 hotside? My gut tells me yes....but....
    Daniel Rogers
    2001 540i/6

  6. #6
    Join Date
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    CT
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    E36, WRX
    Dude, you know the drill. Pics or GTFO.

  7. #7
    Join Date
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    Pics of SM4 above. Pics of erretang else when I get it.
    Daniel Rogers
    2001 540i/6

  8. #8
    Join Date
    Nov 2006
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    By the Firepit, CT
    Posts
    436
    My Cars
    95 Alpine M3, 2000 Wrangler Sport
    Woo Hoo! A new build thread. Let's not destroy this one with pointless bickering and let the man do his thing. Subscribed.
    "If one truly wants something, obtaining it becomes a mere matter of time"
    BMWCCA MEMBER #341980

  9. #9
    Join Date
    Feb 2006
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    Hawaii
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    My Cars
    TT Stg2 M3, 17 S1000R
    I like the new sig

    Looks like a nice build, how much power do you want/ultimate goal? I wish i had the time and money to do more...Good luck and keep us posted. FI is so addicting
    '97 M3- GC Track/School|Spraco strut bar|X-brace|UUC Swaybarbarians|w/ VMC adj End links| UUC systemU|SouthBend stg5 clutch|Powerflex RTAB/LCAB|UUC Red Tranny mounts|M50mani|Greddy EBC|Innovate LC-1
    M52 Crank, Cams, Pistons, Rods:

  10. #10
    Join Date
    Dec 2002
    Location
    Sydney, Australia
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    8,874
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    1999 BMW M Coupe
    I think everyone has seen an Autronic up close! Go Aussies!
    .-=[ Kenny ]=-. See the BFc Drag Racing Standings List for BMW street cars. Watch my drag racing movies on YouTube. Some info on
    BMW turbo street car Drag Racing 101

  11. #11
    Join Date
    Oct 2005
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    2001 540i/6
    Quote Originally Posted by stanksbeamen View Post
    I like the new sig

    Looks like a nice build, how much power do you want/ultimate goal? I wish i had the time and money to do more...Good luck and keep us posted. FI is so addicting
    The SC61 should give me atleast 550rw, maybe a little more with some race gas? Currently the car makes ~ 415rwhp on a Dyno Dynamics (~450rwhp on a DJ) at 14psi.

    Eventually I would like to hit 700rwhp with the full T4 PT67. Who knows if that will ever be a reality though.
    Daniel Rogers
    2001 540i/6

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