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bananafancandle
06-07-2021, 03:15 AM
After taking a brass wire wheel to my cylinder head, it's in need of a more professional touch. Talking to a machinist, we realized the BMW guides state "no machining possible." Does anyone know what this is about? I just dropped $600 on this head, cleaned every port and valve, and ceramic coated it, so I don't want to just turn it into a coffee table.

My assumption is that the piston-valve tolerances are just too close. Only other things I could think of are compression ratio and cutting into the valve seats. I have 4 thou warpage and the machinist told me it could take 8-10 to fix that. He was also saying valves would need ground but I couldn't really understand why. Anyways, I've got a dial indicator on the way (needed an excuse to buy one) to measure all the tolerances going on so I can try to rule out why machining isn't permissible, but maybe someone more experienced could chime in. Maybe if I'm lucky I can just get a thicker head gasket. $120 is a hard lesson, but $600 and hours of work...

bananafancandle
06-11-2021, 03:22 AM
Update: I've come to the conclusion that the head can't be resurfaced because of the injectors. The injectors protrude a specific distance into the combustion chamber, which theoretically could be adjusted with a custom sized shim (BMW themselves did this on a certain batch of M57s) the thickness of which would match the amount removed from the mating surface of the cylinder head, however in each injector bore there are 3 tapering sections which likely serve to seal the injectors, and to shim the injector would defeat these seals. I haven't yet thought of any way around this, save for machining out 18 custom tapered extension rings, which I doubt is feasible.

In short, don't F up your cylinder head mating surface.

Hear me out... they make head gaskets and crush washers with copper, so why the hell can't I. I think I will try flattening and then cutting copper wire to the circumference of each of the sections of the injectors, and then wrapping it below the injectors' tapers, torqueing them down, and measuring protrusion. If anything, just to pass some time and process the grief. Will update.

marvinstockman
06-11-2021, 10:42 AM
Call a couple of shops that rebuild BMW engines.

Also, you might try posting here:

https://www.bimmerfest.com/forums/e90-e91-e92-e93-2006-2013.99/

https://www.e90post.com/forums/forumdisplay.php?f=2