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View Full Version : E39 Intercooler Pics Anyone?



tptrsn
09-07-2010, 08:57 AM
From a quick look around at the front end of my car a while ago, intercooler pipe routing and intercooler mounting looked rather challenging. I was just wondering if any of you had any nice shots of how you have setup your intercoolers and charge pipe routing, preferably with the bumper facia off.

I'm using an M5 front end, but maybe that doesn't open up the options as significantly over the standard front facia as I'm thinking. The standard ones do seem a bit less spacious...

Thanks in advance as always!

boosted 528
09-07-2010, 09:20 AM
Here are some older pics of my build with the intercooler showing. Iam not sure how this is gonna help you out cause the 540 engine set up is differant from the 528. So your intercooler pipes are gonna have to be routed in a differant direction. Maybe dirt11 can help you out alittle better than I can http://i230.photobucket.com/albums/ee57/boostede39/DSC01219.jpg
http://i230.photobucket.com/albums/ee57/boostede39/DSC01217.jpg
http://i230.photobucket.com/albums/ee57/boostede39/DSC00393.jpg
http://i230.photobucket.com/albums/ee57/boostede39/DSC00394.jpg
http://i230.photobucket.com/albums/ee57/boostede39/DSC03589.jpg

milKt
09-07-2010, 10:04 AM
:drool:

An E39 is starting to look nicer and nicer.

tptrsn
09-07-2010, 10:10 AM
I was just looking at Dirt's pics. It's a real clean looking install, that appears to only have a medium amount of fabrication done to the car itself for the charge pipes. I'm hoping there are more who may have done it differently though, just for ideas' sake.

boosted 528
09-07-2010, 10:36 AM
:drool:

An E39 is starting to look nicer and nicer.
:buttrock


I was just looking at Dirt's pics. It's a real clean looking install, that appears to only have a medium amount of fabrication done to the car itself for the charge pipes. I'm hoping there are more who may have done it differently though, just for ideas' sake.
So I take it your gonna twin turbocharge your 540? What do you have in mind as far as engine management ? That would be the first thing i'd look into before worrying about intercoolers and pipes.

tptrsn
09-07-2010, 06:26 PM
So I take it your gonna twin turbocharge your 540? What do you have in mind as far as engine management ? That would be the first thing i'd look into before worrying about intercoolers and pipes.
I don't want to come across as disrespectful, or as a tool in any way, but I really don't want to discuss that sort of thing in this thread. I've seen how it goes on here, and once you step out on to that slippery slope, the discussion on the original topic is OVER!

So, I'd really like to keep this thread kind of limited to the original topic. If there isn't any more to be had in terms of intercooler/charge piping pics, so be it. If there is though, bring 'em on! :buttrock

Thanks!

milKt
09-07-2010, 06:50 PM
... and once you step out ... the original topic is OVER!


An ON topic monster? :eek:

a RARE sighting 'round dem dare parts.

tptrsn
09-07-2010, 07:01 PM
Hah hah. . . Yeah, we shall see! :D

DIRT11
09-07-2010, 07:25 PM
http://i782.photobucket.com/albums/yy107/BMW_540i_2003/Chanter540iintercooler.jpg
http://i782.photobucket.com/albums/yy107/BMW_540i_2003/InsigniaRemainsIntercooler.jpg
http://i782.photobucket.com/albums/yy107/BMW_540i_2003/OilCooler2.jpg

tptrsn
09-07-2010, 08:47 PM
Thanks! ! !

So to route your hotside pipe downward from the blower, you had to re-locate your coolant reservoir a bit, right?

DIRT11
09-07-2010, 09:26 PM
Thanks! ! !

So to route your hotside pipe downward from the blower, you had to re-locate your coolant reservoir a bit, right?

YES...
http://i782.photobucket.com/albums/yy107/BMW_540i_2003/intercoolerpiping.jpg

boosted 528
09-07-2010, 10:49 PM
I don't want to come across as disrespectful, or as a tool in any way, but I really don't want to discuss that sort of thing in this thread. I've seen how it goes on here, and once you step out on to that slippery slope, the discussion on the original topic is OVER!

So, I'd really like to keep this thread kind of limited to the original topic. If there isn't any more to be had in terms of intercooler/charge piping pics, so be it. If there is though, bring 'em on! :buttrock

Thanks!

No disrespect taken. I can understand your point as I went through the same discussion's when I did my auto to manual conversion and even when I talked about turbo'n my e39. Either way let get back on topic :redspot

tptrsn
09-07-2010, 11:34 PM
Thanks! And thanks DIRT11 for the extra pic!

Bmwe39touring
01-30-2012, 06:06 AM
How about the performance difference?
I assume you also had a remap (ECU) done?

I am planning on doing this mod to a M47 turbodiesel engine in february. :cool

bmdubbayoo
01-30-2012, 09:52 AM
How about the performance difference?
I assume you also had a remap (ECU) done?

I am planning on doing this mod to a M47 turbodiesel engine in february. :cool

here's your answer below quoted from the OP...you should try reading as opposed to just looking at pics...


I don't want to come across as disrespectful, or as a tool in any way, but I really don't want to discuss that sort of thing in this thread. I've seen how it goes on here, and once you step out on to that slippery slope, the discussion on the original topic is OVER!

So, I'd really like to keep this thread kind of limited to the original topic. If there isn't any more to be had in terms of intercooler/charge piping pics, so be it. If there is though, bring 'em on! :buttrock

Thanks!

Bmwe39touring
01-30-2012, 09:59 AM
here's your answer below quoted from the OP...you should try reading as opposed to just looking at pics...


ok. sorry man. thought it would be fine because the topic hasn't had much posts lately

JackEatsEmoKids
02-01-2012, 08:10 PM
http://a2.sphotos.ak.fbcdn.net/hphotos-ak-snc7/300049_10150357837772674_553647673_10440020_219555 9_n.jpg
http://a2.sphotos.ak.fbcdn.net/hphotos-ak-ash4/429294_10150641760587674_553647673_11764284_136202 526_n.jpg
http://a8.sphotos.ak.fbcdn.net/hphotos-ak-ash4/424939_10150641760817674_553647673_11764285_492085 676_n.jpg
http://a2.sphotos.ak.fbcdn.net/hphotos-ak-ash4/316694_10150446020997674_553647673_11042121_101889 9265_n.jpg
http://a6.sphotos.ak.fbcdn.net/hphotos-ak-ash4/396675_10150641761092674_553647673_11764286_741783 049_n.jpg