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Thread: 540i m62 to s62 swap

  1. #1
    Join Date
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    540i m62 to s62 swap

    Does Anyone Know The difficulty of swapping an m62 with auto tranny to a s62 with getrag 6-speed? I'm interested in doing this conversion but cannot seem to find any information on the swap. Should the suspension be swapped also or will the stock suspension on a 540 hold the weight for now?

  2. #2
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    As I understand it, the mechanicals are easy and dealing with the electricals is a nightmare. The numbers I've heard for an auto to manual swap on an E39 (or any other late model BMW) tend to say that trading in the car for one with a manual is cheaper option.
    The car makes it possible, but the driver makes it happen.
    Jim Levie, Huntsville, AL

  3. #3
    Join Date
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    98 740iL, 01 Suzuki TL10
    Becuase it's easier and cheaper to just sell your 540 and get the M5 instead.
    650hp 10 X5///M5
    PERFORMANCE:JB4 w/ meth, stage 2 tune, wrapped downpipes, custom intake
    INTERIOR:AVIN 10.25" screen, Blackvue 550 dashcam, 7" tablet for JB4 logging
    EXTERIOR:Niche staggered 20's or AC Forged staggered 22's, H&R 2" suspension, LED AE, CF front splitter
    325hp 98 BMW 740iL6
    PERFORMANCE:///M5 6spd swap, iron sleeves, L/W Teflon coated & silicone impregnated pistons, Sealed Power rings, 3 angle valvejob, P&P head, perf cams, electric fan, CF intake tube w/aluminium heatshield/wrapped MAF tubing, Magnaflow 14816'd, Eaton M112 in-work
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    190hp 97 328ci
    PERFORMANCE:Single mass flywheel, ///M3 clutch
    EXTERIOR:Z4///M staggered 18's, rolled fenders, tinted markers

  4. #4
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    Quote Originally Posted by m5james View Post
    Becuase it's easier and cheaper to just sell your 540 and get the M5 instead.
    +1
    1998 Honda Civic 1.5i
    1999 E46 320i
    2001 E46 330i
    2017 VW Polo 1.2 tsi

  5. #5
    Join Date
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    BMW M5, 528i Sold, e34 535i sold, e21 320i sold
    yep, a lot cheaper to buy the M5. Just the s62 motor and 6 speed transmission will cost you $$$$$$$ plus the labor $

  6. #6
    Join Date
    Dec 2006
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    Brandon, MS
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    1997 BMW 540iA
    Just get an M5. Cause there's a lot more than just the engine and tranny differences... Plus it would be cheaper.
    1997 BMW 540iA (SOLD)
    1991 Toyota Pickup V6 4x4

  7. #7
    Join Date
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    BMW E39 540iA, BMW E32 750iA, BMW E30 325iX Tourin
    Or do what I'm doing
    M5 brakes, suspension and diff and then add more power to the engine

  8. #8
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    Bmw did that exact swap back in '00. It was called the M5.

  9. #9
    Join Date
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    98 740iL, 01 Suzuki TL10
    650hp 10 X5///M5
    PERFORMANCE:JB4 w/ meth, stage 2 tune, wrapped downpipes, custom intake
    INTERIOR:AVIN 10.25" screen, Blackvue 550 dashcam, 7" tablet for JB4 logging
    EXTERIOR:Niche staggered 20's or AC Forged staggered 22's, H&R 2" suspension, LED AE, CF front splitter
    325hp 98 BMW 740iL6
    PERFORMANCE:///M5 6spd swap, iron sleeves, L/W Teflon coated & silicone impregnated pistons, Sealed Power rings, 3 angle valvejob, P&P head, perf cams, electric fan, CF intake tube w/aluminium heatshield/wrapped MAF tubing, Magnaflow 14816'd, Eaton M112 in-work
    INTERIOR:Android Dynavin, hardwired V1 above rearview, 12" RE Audio DVC sub, MTX 81000D monoblock, CF silver trim, 5% tint
    EXTERIOR:///MPar staggered 19's, H&R Stage 2/Bilstein HD, custom notched bumper, Shadowline trim, 750iL brakes w/ Axxis pads
    190hp 97 328ci
    PERFORMANCE:Single mass flywheel, ///M3 clutch
    EXTERIOR:Z4///M staggered 18's, rolled fenders, tinted markers

  10. #10
    Join Date
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    You would save alot of money and time to buy an M5 instead that has an S62 in it already

  11. #11
    Join Date
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    Atlanta, GA
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    `87 BMW 325es, `01 BMW 740i
    Follow these instructions

    1) Buy the M5

    Problem solved.

  12. #12
    Join Date
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    99 BMW 740is Anth/Blk
    Someone is doing this now. M62 S/C to S62 S/C. More Info if you find out anything please.

    http://www.discovery-automotive.com/...en/hansen.html
    -MMVO
    1999 BMW 740is Cosmos Black/Black

  13. #13
    Join Date
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    98 740iL, 01 Suzuki TL10
    Yeah, but it's for the price of 3 used e39 m5's to make one.....no thanks.
    650hp 10 X5///M5
    PERFORMANCE:JB4 w/ meth, stage 2 tune, wrapped downpipes, custom intake
    INTERIOR:AVIN 10.25" screen, Blackvue 550 dashcam, 7" tablet for JB4 logging
    EXTERIOR:Niche staggered 20's or AC Forged staggered 22's, H&R 2" suspension, LED AE, CF front splitter
    325hp 98 BMW 740iL6
    PERFORMANCE:///M5 6spd swap, iron sleeves, L/W Teflon coated & silicone impregnated pistons, Sealed Power rings, 3 angle valvejob, P&P head, perf cams, electric fan, CF intake tube w/aluminium heatshield/wrapped MAF tubing, Magnaflow 14816'd, Eaton M112 in-work
    INTERIOR:Android Dynavin, hardwired V1 above rearview, 12" RE Audio DVC sub, MTX 81000D monoblock, CF silver trim, 5% tint
    EXTERIOR:///MPar staggered 19's, H&R Stage 2/Bilstein HD, custom notched bumper, Shadowline trim, 750iL brakes w/ Axxis pads
    190hp 97 328ci
    PERFORMANCE:Single mass flywheel, ///M3 clutch
    EXTERIOR:Z4///M staggered 18's, rolled fenders, tinted markers

  14. #14
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    So...all that i havee concluded from reading this thread = ZERO. If someone (me) had access to a reasonably priced s62 and transmission and wasn't going to get pillaged on labor, (and really likes HIS e39) could it be done without too much difficulty?
    ________________________________
    Nik
    91' M5 3.9L Stroker
    92' M5 3.8L
    95' 540i6 Supercharged
    95' 540i6 4.7 Stroker
    95' 550i6 M70 Conversion

  15. #15
    Join Date
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    You got your answer. It could NOT be done without too much difficulty. It seems like the general consensus is that it would be a clusterfuk's amount of difficulty. If you're dead set on doing it, then you should do it and ignore what the people in here post. Just be mentally prepared for partial failure/success.

    Or do what I'm doing
    M5 brakes, suspension and diff and then add more power to the engine
    I really do not get why people think putting an M5 suspension in a 540 is a good idea. Sway bar, sure. But M5 springs and shocks? Why?
    Possibly, maybe, conceivably, thinking about getting back into another E39. Hide your daughters

  16. #16
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    go on bimmerfest and look up m5 wagon a guy did it be did it real nice too that's the best answer I could give the only thing problematic with adding the m5 motor I'd the lack of LSD and all the amennities of the m5 now if you did something crazy like dropping the m5 motor into something crazy like a e30 m3 that would be sick good luck bro yeah everyone is giving you the solution most fesible and honestly the beat solution

  17. #17
    Join Date
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    Where is that thread about the top 20 posts that annoy you the most?...

    In all seriousness I'd listen to everybody else. Like others have said it wouldn't only be cheaper to buy the M5 but you also get a slew of other things by buying an M5. These include sways, suspension, brakes, alcanatara headliner, nicer interior, different cluster, LSD, drive spindles, etc. etc.

    Also consider that the S62 is heavier than the M62. The M62 by default is already nose heavy with the suspension it has and that would only be exasperated with the weight of the S62.
    Current Bimmer: '89 E30 DD, '89 E30 Project
    Former Bimmers: '09 E9 M3, '99 E39 540i, Dinan Stg. V | Dinan CAI, Dinan MAF, Dinan TB, Dinan S/W, Pre-VANOS "Dinan" intake manifold, Magnaflow exhaust, res. delete, M3 SSK| M5 3.15 LSD, Koni FSD w/Eibach Pro Kit, Eibach Sway bars, Powerflex bushings, Rogue tranny mounts, 18x9 ASA AR1's, 275 General Ex UHP's at each corner | M5 Brake system, Stoptech SS Lines, Axxis ULTs F&R, Stoptech Slotted rotors, ATE Super Blue...

  18. #18
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    OMG, drop an S62 into a 2002... lol
    Possibly, maybe, conceivably, thinking about getting back into another E39. Hide your daughters

  19. #19
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    Quote Originally Posted by TyroneShoe View Post
    OMG, drop an S62 into a 2002... lol
    How about into an Isetta?
    ________________________________
    Nik
    91' M5 3.9L Stroker
    92' M5 3.8L
    95' 540i6 Supercharged
    95' 540i6 4.7 Stroker
    95' 550i6 M70 Conversion

  20. #20
    Join Date
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    3-540i/6 328i 2-X5
    Mechanically it is reasonable, electrical is the problem..... The ecu for a manual is different from that of an auto. Custom programing or swap all three ecu, lcm and instrument cluster from the doner M5?

    It could happen w/ a reasonably priced M5 parts car.

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